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Comparative study of microstructure and mechanical properties of Nb-Ti-Al alloy fabricated by as-cast and laser directed energy deposition processing Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-07 Zhiping Sun, RuiXue Du, FengYing Zhang, Enkui Zhuo, Yanqiang Qiao
Niobium alloy has attracted widespread attention in the aerospace industry due to its high strength, excellent weldability and formability. It is capable of producing structural thin plates and complex shaped parts by laser directed energy deposition (LDED). In this work, single-track Nb-37Ti-5Al samples were fabricated by LDED to optimize of processing parameters, then multi-track Nb-37Ti-5Al was
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Adjusting recrystallization kinetics of WNiCo alloy by intensive shear strain Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-06 Josef Walek, Radim Kocich, Lenka Kunčická
The study investigates the effects of intensive shear strain processing, performed by selected regimes of rotary swaging, on recrystallization kinetics and deformation behaviour of a WNiCo tungsten heavy alloy. The results of uniaxial hot compression tests and thorough microstructure observations indicate that the selected rotary swaging regime, especially the swaging temperature, influences significantly
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Tool wear and surface integrity analysis of austenitic stainless-steel machining with variable-length restricted contact tools at large depth of cut Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-03 Xueqin Pang, Rongbin Deng, Xiaodong Yu, Wenjun Deng, Pengyu Shen
Austenitic stainless steels face multiple challenges during machining, including poor workability, severe tool wear, and unfavorable surface quality. Considering the machining issues resulting from poor tool-chip contact conditions, novel restricted contact tools with variable tool-chip contact lengths were developed to enhance machining performance. In this study, a systematic analysis was conducted
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Preparation of spherical tungsten trioxide by spray pyrolysis of peroxotungstic acid Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-03 Yuqing Qiu, Pengyuan Liu, Xingyu Chen, Xuheng Liu, Ailiang Chen, Jiangtao Li, Lihua He, Fenglong Sun, Zhongwei Zhao
This paper proposes a short-process, environmentally friendly approach for preparing spherical tungsten oxide powder using peroxotungstic acid solution, and investigates the factors influencing the spray pyrolysis, as well as the underlying pyrolysis mechanism. The experimental results demonstrate that varying the concentration of peroxotungstic acid did not significantly affect droplet atomization
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Boosted high-temperature anti-wear of direct energy deposited Inconel 625 via vanadium and graphene nanoplatelets-induced in-situ hard phases Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-02 Tao Wang, Zeyu Luo, Jintao Wen, Shuan Ma, Lei Zhu
To develop high-temperature anti-wear performance nickel-based composites, Inconel 625 (IN625), vanadium (V), and graphene nanoplatelets (GNPs) are mixed based on the principle of in-situ generation. IN625 and IN625 metal matrix composite (MMC) coatings with x V/GNPs (x = 4, 8, 12) were then prepared using Laser Direct Energy Deposition (LDED). The effects of V and GNPs on the microstructure, microhardness
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Functional-gradient WC-TiC cemented carbides with alternative binders (Ni and Fe) Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-30 Stella Sten, Joakim Odqvist, Susanne M. Norgren, Peter Hedström
In this work we investigate the development of functionally graded cemented carbides, featuring macro gradients on the millimeter scale, where Fe, or Ni is the binder phase. Two composites, WC-Ni and WC-Fe with 20 % binder by volume were produced by addition of TiC on the surface of the samples before sintering at 1475 °C for 1 h. The sintered samples were analyzed using electron microscopy and microanalysis
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Novel process for preparing zirconium by coupling CO2 capture and consumable anode electrolysis Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-30 Yuzhen Chen, Rongcen Zhao, Zepeng Lv, Shaolong Li, Jilin He, Jianxun Song
The intensifying global climate threat is predominantly fueled by carbon dioxide (CO2) emissions from human activities. Although traditional carbon capture methods have advanced, they face significant challenges including high energy demands and secondary pollution risks, thus limiting their scalability. This study proposes a novel approach that integrates CO2 capture with molten salt electrolysis
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Effect of heat treatment and different elements on the phase composition and fracture behavior of Nb-Si-Zr based alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-29 Chaowen Zheng, Qi Wang, Ruirun Chen, Wei Wei, Yanqing Su, Hengzhi Fu
In this paper, the effects of 1300 °C/30 h heat treatment on the microstructure and fracture behavior of Nb-16Si-20Zr-xm (xm=0, 4Cr, 2C, 4Hf, 4Ta, 0.5Sc) alloys were studied. Except for Nb-16Si-20Zr-2C alloy, the transformation from γNb5Si3 phase to αNb5Si3 phase occurs in other Nb-Si-Zr based alloys after heat treatment. There is a small amount of ZrC phase exists in the Nb-16Si-20Zr-2C alloy. After
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Tribological and micromechanical performance of hard yet tough TiSiN/WN coatings: An experimental analysis of multilayer effects Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-29 Olga Maksakova, Kateryna Smyrnova, Barbora Ludrovcová, Martin Sahul, Marián Haršáni, Martin Truchlý, Miroslav Sahul, Tomáš Vopát, Matej Pašák, Andrii Kozak, Alexander Pogrebnjak
Hard nitride coatings have the potential to serve as protective layers for cutting tools due to their excellent mechanical properties and wear resistance. To improve their mechanical, tribological, and high-temperature oxidation characteristics, the structural design of the coating is crucial. This study explores the micromechanical and tribological properties of multilayer WN/TiSiN and monolayer WN
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Microstructure and mechanical properties enhancement of WC-10Co cemented carbide with Y2O3 and VC composite additives Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-28 Zhenyun Lu, Yongqiang Qin, Xiaoyong Zhu, Laima Luo, Yucheng Wu
By employing a liquid-liquid doping method to introduce Y2O3 and VC into WC-Co composite powders, WC-10Co cemented carbide with uniform microstructure and excellent performance was successfully prepared through low-pressure sintering. The effects of Y2O3, VC, and their composite addition on the microstructure and mechanical properties of WC-10Co cemented carbide were investigated. The results indicate
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B4C-AISI 434 L steel functionally graded thin wall structures with variable B4C gradient strategies manufactured by TIG PBF-AAM method Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-28 M.D. Aseef Khan, Manoj Masanta
Functionally graded (FG) thin wall structures of B4C-AISI 434 L SS composite have been fabricated using three different B4C gradient strategies (namely smooth, moderate, and steep) by Tungsten Inert Gas aided Powder Bed Fusion Arc Additive Manufacturing (TIG PBF-AAM) method. For all different strategies, towards the building direction, substantial variations in the grain structure, phase composition
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Surface structure of lapping discs improves the processing performance and self-sharpening ability of agglomerated diamond abrasives Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-27 Junqiang Lin, Qiusheng Yan, Weisong Fang, Peizhen Zhang, Shupei Wang
Agglomerated diamond (AD) abrasives have been proven applicable in the machinability of polyurethane lapping discs. However, the processing performance, material removal behaviour, and self-sharpening mechanisms of AD abrasives on lapping discs with different surface structures remain unclear. Therefore, in this study, we designed different groove-structured lapping discs and combined them with AD
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Improved high temperature stability and enhanced high-speed dry cutting performance of AlCrBN coatings by alloying with B Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-27 Langlang Tao, Jianming Wang, Wei Fang, Fei Cai, Dongliang Xu, Shihong Zhang
Boron (B)-containing AlCrBN coatings are promising protective coatings for high-speed dry cutting application. In this work, AlCrBN coatings with various B contents (0 at.%, 2.9 at.%, and 4.8 at.% namely B0, B1, and B2) were synthesized, and their high-temperature and high-speed dry cutting performance were evaluated by the high-temperature vacuum annealing and high-speed dry cutting experiment. Comparing
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Densification, microstructure and properties of 91 W-6.3Ni-2.7Fe fabricated by selective laser melting Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-26 Wenjie Huo, Xinhe Zhu, Zhiwei Jiao, Aolong Sun, Yongqi Gao, Mulan Mu
Tungsten is a refractory metal with high density and is widely used in aerospace, medical, and nuclear applications due to its robust performance characteristics. In this study, 91 W-6.3Ni-2.7Fe alloys were fabricated via Selective Laser Melting (SLM). This study delves into the impacts of scanning speed on the densification, microstructure, and mechanical properties of the 91 W-6.3Ni-2.7Fe alloy under
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Study of superconducting properties of orthorhombic hard monoborides MB (M = Ta, Nb, W): First-principles calculations Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-25 H.Y. Uzunok, Hosea Sichula, H.M. Tütüncü, S. Bağcı
In this work, we have realized a comprehensive assessment of the physical properties of MB (M = Ta, Nb, W) monoborides by conducting ab initio pseudopotential calculations based on the density functional theory with its generalized gradient approximation. According to their electronic density of states, the d-orbitals of transition metal atoms contribute most to the electronic bands of the studied
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Effect of metal combined with non-metallic additives on the microstructure and properties of B4C ceramics via pressureless sintering Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-23 Jiaxing Li, Xiuyi Chen, Lu Tang, Xinyan Yue, Hongqiang Ru
This paper studies the effect of Ti combined with different non-metallic sintering additives (Y2O3, ZrO2, TiO2, SiC) on the microstructure and mechanical properties of pressureless sintered B4C. B4C ceramics were successfully prepared by pressureless sintering at 2000 °C. The phase composition, microstructure and mechanical properties of the samples were analyzed. The results indicate that different
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Preparation, microstructure and mechanical properties of a Ce-PSZ reinforced molybdenum alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-20 Fengshun Du, Bohua Duan, Dezhi Wang, Zhuangzhi Wu, Xinli Liu
Improving the poor plasticity and fracture toughness of molybdenum alloys is the key to expanding their industrial applications. In this experiment, a cerium partially stabilized zirconia (Ce-PSZ) reinforced molybdenum alloy with outstanding properties was obtained by combining the hydrothermal method and the powder metallurgy technology. This study investigated how varying Ce-PSZ content influences
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Influence of feedpowder morphology on microstructure and mechanical properties of Tantalum produced by cold spray additive manufacturing Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-20 Lang Cui, Guohui Xu, Kai Liu, Jianjie Hao, Jian Zhao, Jing Cui, Guang Liu, Enkang Hao, Jie Zou
In this study, two types of tantalum powders were deposited using cold spray additive manufacturing (CSAM). We focused on comparing the effects of hydride-dehydride polygonal tantalum powder (A-Ta) and plasma-atomized spherical tantalum powder (STa) on the microstructure, mechanical properties, and tribological performance of the resulting deposits. Results revealed that under identical spraying conditions
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Effect of Si additions on the oxidation behavior of AlMo0.5NbTiVSix refractory high-entropy alloys at 1073 K Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-19 Wentao Jiang, Tiantian Wang, Xiaohong Wang, Bo Jiang, Xin Wang, Ye Wang, Hongyu Xu, Maoliang Hu, Dongdong Zhu
In this study, AlMo0.5NbTiVSix (x = 0, 0.1, 0.2, 0.3, 0.4, and 0.5) refractory high-entropy alloys were fabricated by vacuum arc-melting, and the effects of Si on the oxidation resistance were systematically investigated. The results indicate that the oxidation behavior of alloys without Si addition primarily involved metal-gas interface reactions and solid-solution diffusion through the oxide layer
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Semimetal P-6m2-WP with high hardness and superconductivity Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-19 Yingying Chen, Zheng Ma, Xilong Dou, Gang Jiang
Transition metal W-P compounds with excellent mechanical and superconducting properties have attracted tremendous research interest. Herein, the mechanical, phonon, and superconducting properties of five W-P compounds are studied by first-principles and electron-phonon calculations. The phonon and elastic constants calculated results reveal that the five W-P compounds are dynamically and mechanically
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Synthesis of intermediate-valence tungsten oxides via carbon reduction and their dissolution behavior in hydrogen peroxide Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-16 Tianqi Huo, Fenglong Sun, Xuheng Liu, Xingyu Chen, Jiangtao Li, Lihua He, Wenjuan Zhang, Zhongwei Zhao
In this research, an ammonia-free recycling method for tungsten scraps is proposed, involving the preliminary oxidation of waste tungsten carbide, reduction to intermediate-valence tungsten oxides, and subsequent dissolution in hydrogen peroxide to produce peroxotungstic acid (PTA), a valuable precursor for tungsten products. The study emphasizes stabilizing intermediate-valence tungsten oxides during
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Liquid film shearing polishing for high quality and low damage tungsten surface: Process optimization, removal mechanism, and processing defects Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-14 Binbin Hong, Yiyang Chen, Hongyu Chen, Te Zhu, Peng Zhang, Xingzhong Cao, Xiaoyu Zhao, Laima Luo, Pengqi Chen, Haifeng Li, Binghai Lyu
Surface quality can directly affect the hydrogen/helium retention behavior of tungsten, which will affect the safety and reliability of nuclear fusion reactors. At present, the polishing of polycrystalline tungsten for fusion reactors mainly has problems such as poor removal uniformity, preferential removal of grain boundaries, and processing defects. In this paper, a novel liquid film shearing polishing
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Investigation of the microstructure and properties of a ZrC-reinforced TZM molybdenum alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-14 Yanni Wei, Mengfan Ma, Shuyuan Zhang, Yifan Hu, Quanning Li, Linghao Zhu
TZM-ZrC composites with different particle content were produced by high-energy ball milling and discharge plasma sintering technology. The density, microstructure and phase composition of the composites with different particle content were investigated. The microhardness and compressive strength at room and high temperature were tested. The strengthening mechanism was explored. The grain size and
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Microstructure and wear resistance of zirconium manufactured by laser directed energy deposition Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-11 Chaodan Hu, Linjiang Chai, Zhichen Wang, Tao Yang, Yi Tang, Zhongwei Wang, Weijia Gong, Korukonda L. Murty
In this study, a zirconium sheet was fabricated utilizing laser directed energy deposition (L-DED) technique along with its microstructure, hardness, and wear resistance to be compared with a conventionally rolled and annealed (RA) zirconium sheet. The RA specimen exhibits equiaxed grains with uniform size and a bimodal basal texture, along with a few dispersed ZrFe2 particles. In contrast, the L-DED
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A novel nitrogen-induced graded cemented carbides with γ'-strengthened binder phase Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-10 Guorui Chang, Xiaoyu Zheng, Yan Liu, Weili Wang, Na Li, Weibin Zhang
The novel graded cemented carbides, with continuous variations in composition and phase, offers distinct functionalities to the surface and core. In the present work, a novel nitrogen-induced graded model cemented carbides with γ'-strengthened binder phase was systematically studied. Under the guidance of thermal analysis, the WC-Co-Ni-AlN-MC (M = Ta, Nb) graded model cemented carbides were sintered
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Effect of different composition ratio on mechanical properties of W-Fe-B alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-10 Quan Gao, Zhenlin Lu, Yuli Li, Yuhang Ding, Qiuyu Chen, Hao Li, Hengxin Xu, Xiangyong Cui, Taotao Sun
W-Fe-B ternary system with different composition ratio were fabricated the pressureless sintering method. Effects of different original powder content on the mechanical properties of the alloy at different W/B ratios were systematically investigated. The results showed that the density varies with the proportion of elements and raw materials in the alloy. W2FeB2 hard particles size, hardness, compressive
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Role of binder phase on properties and holding ability of WC based diamond hardbanding matrix Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-09 Ting Xue, Yu Wang, Kai Zhang, Liwei Sun
Diamond reinforced WC based cemented carbide shows potential for hardbanding applications, with its performance hinging on the matrix's toughness, strength, and diamond holding ability. However, a comprehensive theoretical understanding of enhancing mechanical properties and controlling microstructure during pressureless infiltration remains limited. In this study, WC based cemented carbide was fabricated
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High-temperature oxidation of TiNbTaVW RHEA: Oxide layer formation under parabolic behaviour Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-09 Olufemi Sylvester Bamisaye, Nthabiseng Maledi, Desmond Klenam, Michael Oluwatosin Bodunrin
The potential of refractory high entropy alloys (RHEAs) as high-temperature structural materials depends on optimising their oxidation resistance. This study examines the surface and cross-sectional oxide layers of TiNbTaVW RHEA after five hours of oxidation, comparing them to previously studied layers formed after 15 h. At 850°C, the surface and cross-sectional oxide layers remained crack-free after
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Valence electron density based temperature-dependent properties of ultra-high temperature (Ti1-xNbx)C solid solutions Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-09 Guomin Hua
In order to understand the mechanical, thermal and chemical properties of ultra-high temperature materials, which are crucial for the extreme environment applications, the valence electron density based temperature-dependent properties of ultra-high temperature (Ti1-xNbx)C have been investigated in this study. The obtained results demonstrated that the temperature-dependent work function, thermionic
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Microstructure and mechanical properties of carbide-reinforced Ta-W-based refractory medium-entropy alloys prepared by spark plasma sintering Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-09 Z. Yang, H.T. He, J.X. Fang, T. Sun, B. Ma, H.T. Chen, T. Fu, J.T. Wei, M. Wen, P. He
The inversion of room-temperature compression plasticity and high-temperature strength in refractory high-entropy alloys poses a significant challenge for practical applications. In this study, a carbide-reinforced Ta-W-based refractory medium-entropy alloy was fabricated using spark plasma sintering. The alloy exhibits outstanding room-temperature compression plasticity and excellent high-temperature
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Manufacture of gradient WC-co composite and its mechanical property evaluation Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-08 Huan Zhang, Qilin Wang, Peilei Jing, Ziyi Zhang, Yong Du
In this study, two different compositions of WC-Co composite with gradient microstructure are designed and manufactured with the average cobalt content of 10 wt% and 8 wt% individually. Microstructure analysis and EDS test results confirmed the existence of a gradient distribution of cobalt content in the manufactured WC-Co composite. Mechanical properties including abrasive wear resistance, fracture
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Microstructure and mechanical properties of an intermetallic compound precipitation hardened steel bonded TiC-based ceramic Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-08 Qiankun Zhang, Guowei Zhong, Jiaoyan Liu, Minghan Li, Kexin Su, Zhi Meng, Yuxin He, Xinyue Zhao, Zhihui Qiu, Liang Wu, Yifeng Xiao, Yuehui He, Ying HuangFu
The present study involved the design and fabrication of a TiC-based ceramic bound by Fe-25Co-15Mo precipitation hardened steel using SLPS and HIP procedures. The microstructure and mechanical properties of the ceramic with different sintering temperature and heat treatment process were studied. The results show that the addition of 30 % TiC particles can not only form a typical core-rim structure
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Microstructures and dynamic compression properties of a WTaTiCrV refractory high-entropy alloys as an energetic structural materials Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-03 Yanfei Qi, Yanbing Chen, Xiqiang Ren, Xianghai Meng, Binghe Pang, Yungang Li
Refractory high-entropy alloys (RHEAs) are promising energetic structural materials (ESMs) owing to their high energy density and rapid energy release. Herein, an as-cast WTaTiCrV RHEA was prepared and its physicochemical parameters were studied to infer the phase stability. The dynamic compressive mechanical properties of the as-cast WTaTiCrV RHEA were investigated to evaluate its potential for application
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Microstructure and mechanical properties of electron beam welded joint of Nb refractory metal to 304 austenitic stainless steel Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-03 Zhanhua Gan, Guoqing Chen, Xinyan Teng, Lamei Zhang, Likuo Zhu, Xuesong Leng
In this study, the microstructure and mechanical properties of electron beam welded dissimilar joint of Nb to 304 austenitic stainless steel were analyzed. The results showed that the joint obtained were asymmetric due to the large difference in physical properties between the Nb and the 304 austenitic stainless steel. The weld mainly consisted of eutectic structure and brittle intermetallic compounds
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Fabrication and mechanical properties of TiCN-based non-flat-layer ceramics with a novel inner structure comprising trapezoidal tooth layers Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-01 Jiaojiao Gao, Mengsha Ning, Zhiqiang Li, Jinpeng Song, Haibao Yue, Ping Ping, Jian Zhao
TiCN-based, non-flat-layer ceramics with a novel inner structure comprising trapezoidal tooth layers were designed and fabricated by vacuum hot pressing sintering technology. The effects of the tooth number (TN) on the mechanical properties were studied. The results exhibited a trapezoidal tooth structure, consistent with the design. As a distinct characteristic, crack bridging in the TiCN–HfN (TH)
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Cu-Sn-Ti/Cu foam/Cu-Sn-Ti multi-layer composite fillers to modulate the microstructure and shear strength of YG18/Cu-Sn-Ti/40Cr joints Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-01 Zhaoyang Zheng, Zhe Jiang, Tianyu Zhang, Jianlong Wang, Shaoheng Wang, An Du, Ruina Ma, Yongzhe Fan, Xue Zhao, Xiaoming Cao
In this study, the Cu-Sn-Ti/Cu foam/Cu-Sn-Ti multi-layer composite fillers were designed to reduce the proportion of intermetallic compounds in YG18/Cu-Sn-Ti/40Cr joints, so as to modulate the microstructure and shear strength. The introduction of Cu foam effectively inhibited the Co solubilization in YG18 into the filler layer and reduced the content and proportion of intermetallic compounds such
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Effect of powder characteristics on the sintering behavior of TiC-Fe-Cr-Mo cermets: Fe carbonyl and Cr3C2 mixtures vs. 17-4PH powders Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-01 Lucía Muñoz-Ortuño, Tomas Soria-Biurrun, Jazmina Navarrete-Cuadrado, Lorena Lozada-Cabezas, Federico Ibarreta-López, Roberto Martínez-Pampliega, José M. Sánchez-Moreno
New TiC based cermets have been obtained by liquid phase sintering using powder mixtures including Fe carbonyl, Mo2C, Cr3C2 and 17-4PH powders. As observed in other TiC-Fe based cermets, sintering of TiC-FeCrMo-17-4PH alloys involves the carbothermal reduction of powder oxides, which in the case of cermets containing 17-4PH, are mainly Cr and Ti based. Liquid phase sintering is hindered as the 17-4PH
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Co-assisted low-temperature sintering of ultrahard W2B5 composites Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-01 Xiao-Hui Yang, Guo-Hua Zhang
Fully dense and fine-grained W2B5 ceramics were successfully fabricated by spark plasma sintering at 1375 °C using metallic cobalt as additive. Co reacted with W2B5 to form binary (CoB) and ternary phases (W3CoB3) during sintering process. Experimental results showed that the relative density of W2B5 ceramic increased from 96.7 % (for pure W2B5 ceramic sintered at 1800 °C) to 99.0 % with 10 wt% Co
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High-quality vacuum diffusion bonding of W and RAFM steel by using a two-step plated Cu interlayer Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-31 Zhang Liu, Yuanyuan Chen, Jianbo Zhang, Huan Song, Chenxi Liu, Yuan Huang, Zumin Wang
The bonding of W and RAFM steel is of significance for the fabrication of plasma-facing components in nuclear fusion reactors. In this work, W and RAFM steel were bonded by using a two-step plated Cu interlayer to improve the performance of the W/Cu/RAFM steel joints. The bonding process contains two-step Cu plating on the W substrate followed by annealing, and subsequent diffusion bonding to RAFM
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Extraction of metallic niobium using a consumable NbCxOy anode Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-31 Qinglin Zeng, Bochao Xu, Zepeng Lv, Shaolong Li, Jilin He, Jianxun Song
This study demonstrates the synthesis of a NbCxOy solid solution through carbothermic reduction and the subsequent extraction of metallic niobium through molten salt electrolysis. Thermodynamic analysis and carbothermic reduction were conducted to determine the optimal conditions for synthesizing the NbCxOy solid solution at different compositions, enabling precise control over their composition. Furthermore
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Effect of heat treatment on nanoparticle reinforced Nb-18.7Si alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-29 Elisa Holzmann, Khemais Barienti, Mattia Guglielmi, Egbert Baake, Sebastian Herbst, Hans Jürgen Maier
Eutectic Nb-18.7Si alloys with different ceramic nanoparticle addition (Al2O3, TiC, SiC, 5 mol.-%), prepared by arc-melting, were heat-treated for 24 h at 1500 °C. Phase composition, microstructure transition and mechanical properties were investigated. The results show that the γ-Nb5Si3 and small Nb3Si phases from the as-cast alloy decomposed into α-Nb5Si3 and Nbss/α-Nb5Si3-eutectoids. Larger Nb3Si
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Development of cutting tools with selective laser melting from electroless nickel-coated tungsten carbide powder material Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-29 Tevfik Oğuzhan Ergüder, Fatih Yıldız, Onur Güler, Murat İbrahim Sevim, Temel Varol
This study was on whether cemented carbide tools could be produced using cheaper and more readily available Ni binder instead of expensive Co binder using selective laser melting, which is a new generation production method that can be easily produced in the desired design without losing scrap. The study determined the optimum laser manufacturing parameters for the production of Ni coated WC powder
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Study of the effect of deep cryogenic treatment on the gradient diffusion bonding of WC-20Co cemented carbide and 42CrMo4 steel Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-28 Zhenyao Fan, Zijian Zeng, Siyao Xie, Yafei Pan, Shenghua Deng, Jianling Liu
The construction of intermediate layers in the diffusion bonding of cemented carbide and steel is an effective way to mitigate the difference in thermal expansion coefficients and reduce the induced residual stress (RS). However, additional pre- or post-treatment is crucial to further release the RS generated during bonding and enhance the performance of the joints. In this study, annealing and deep
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Numerical simulation and electron beam welding process optimization of Ta2.5 W alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-26 Yingjie Yu, Yi Xu, Ao Wang, Xingyun Duan, Shuai Zhu, Yaping Lei, Haiqing Xia, Qiong Jiang, Jiancheng Tang
In this study, finite element analysis software Marc was used for numerical simulation of electron beam welding of Ta2.5 W and then welding tests were carried out. The temperature change and equivalent stress distribution were analyzed and discussed during the welding simulation. When conducting welding experiments, welding beam and welding speed were adjusted based on the morphology of welded joints
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Stereographical and characterization analysis of nano yttria-dispersed tungsten heavy alloys: Impact on particle size and Y-W-O complex oxide formation Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-26 N. Siddharthan, S. Kumaran, Ming-Wei Wu, C. Pandi Selva Durai, P.V. Sathya Narayana, Gandi Vivek Kumar Raja
The present study investigates the influence of nano-Y₂O₃ (0.25–0.75 wt%) additions on the microstructural evolution of a tungsten heavy alloy (WHA) composed of 93 wt% tungsten, with a fixed Ni/Co binder ratio of 9. The precursor powders of Ni, Co, and Y₂O₃ were subjected to high-energy ball milling to produce an oxide-dispersion-strengthened (ODS) matrix, which was subsequently blended with tungsten
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Solid particle erosion and wear behavior of (TiCrVZrNb)N high-entropy nitride ceramics Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-25 Zhaohui Cheng, Wei Yang, Yunzi Liu, Wei Gao, Lei Liu, Dapeng Xu, Jian Chen
The TiN ceramics, Ti-Cr-V-Zr-Nb-N composite ceramics, and (TiCrVZrNb)N high-entropy ceramics were fabricated by spark plasma sintering. The relationship between the microstructure, hardness, and wear resistance of these three ceramics were systematically studied, with emphasis on the solid particle erosion resistance of TiN ceramics and (TiCrVZrNb)N high-entropy ceramics. The results indicated that
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Influence of composition ratio and microstructure of Cu[sbnd]Ta jets on penetration performance Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-25 Bihui Hong, Wenbin Li, Yiming Li
The goal of this study was to explore the potential application of Cu-Ta-alloy shaped-charged jets to anti-armor operations, as well as to fill some of the research gaps in this field. The effects of composition ratios and microstructures on the penetration performance of CuTa jets were investigated. CuTa alloys with Ta concentrations of 20 wt% (Cu20Ta), 40 wt% (Cu40Ta), and 80 wt% (Cu80Ta) were prepared
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Development of gradient cemented carbides with surface layers free of cubic phase via h-BN nitrogen source Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-25 Xu Xia, Chenyang Ma, Tianen Yang, Zhiyuan Ma, Yu Cao, Jiahuan He, Qiwen Zheng, Huaping Hong, Ji Xiong
This study investigates gradient cemented carbide with a cubic phase-free surface layer (CFL), commonly used as substrates for coated inserts to extend their service life. The tough gradient surface layer effectively prevents crack propagation, minimizing coating delamination and edge chipping. We propose using hexagonal boron nitride (h-BN) as a non-cubic nitrogen source for fabricating gradient cemented
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Enhanced low-temperature sintering of Mo alloys with Cu-rich binders Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-24 Harish Ranot, Anish Upadhyaya
Molybdenum (Mo) alloys, known for their exceptional physical and mechanical properties, find applications in aerospace, electronics, and medical fields. However, the high sintering temperatures and long processing times associated with their manufacturing lead to high-temperature furnace requirements and grain coarsening, negatively impacting their cost and mechanical properties. This study investigates
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Enhancing comprehensive properties of W/Cu joints through surface grinding and spark plasma sintering Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-22 Changcheng Sang, Kaichao Fu, Dang Xu, Ruizhi Chen, Pengqi Chen, Yingwei Lu, Yonghong Xia, Qiu Xu, Jigui Cheng
To address the challenges in joining immiscible W/Cu dissimilar metals, this study employs surface grinding to induce plastic deformation and coarsening on the W surface, thereby obtaining the reliable W/Cu joints through spark plasma sintering (SPS). The effects of surface grinding and bonding temperature on the interfacial microstructure, mechanical properties and thermal conductivity of W/Cu joints
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Effect of heat treatment on microstructure and mechanical properties of tantalum by selective laser metal Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-22 W.U. Bin, Pinqiao Yi, Chenchen Song, Jianghao Sui, Guangyi Ma, Dewei Zhao
Improving the mechanical properties of selective laser–melted pure tantalum (SLMed Ta), a new-generation orthopedic implant material, is of paramount importance. Appropriate annealing parameters directly affect the microstructure and macromechanical properties of SLMed Ta, thereby making them a focal point in the research on this material. This study conducted a gradient crossover experiment to elucidate
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Investigation of wear and corrosion resistance of WC-coated Pearlitic railway steel in dry and wet conditions Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-22 Abdulkadir Orak, Seyma Korkmaz, M. Huseyin Cetin
In this study, the effect of WC coating on the tribological performance of R260 rail steel was investigated by roller-on-plate wear tests and potentiodynamic polarisation corrosion tests carried out in dry and pure water environments. The High-Velocity Oxygen-Fuel (HVOF) method was used for the coating process. The tests were conducted with a weight of 40 N and a sliding speed of 0.03 m/s. An Ag/AgCl
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Influence of carbon sources on the sintering processes, microstructures, and mechanical proprieties of TiB2-reinforced ultrafine Ti(C,N)-based cermets fabricated via reactive spark plasma sintering Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-21 Xianrui Zhao, Mengxian Zhang, Zhanjiang Li, Yangyang Zhao, Xunbai Du, Yunsong Cui, Qiangyong Zhang, Serhiy Serbin
TiB2-reinforced ultrafine Ti(C,N)-based cermets are fabricated via reactive spark plasma sintering. This study investigates the effect of carbon sources on the sintering processes, microstructures, and mechanical properties of cermets derived from a Co-Ni-Y-Ti-BN-WC-VC-Mo2C-TaC-C system. Results reveal that the sintering process involves both solid-state reactions and liquid-phase sintering stages
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Research on the self-sharpening characteristics of WC-Co alloy projectile core during penetration Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-21 Guixiang Yin, Wenbin Li, Xuanning Huang, Bihui Hong, Peng Chen, Weihang Li
Numerous researchers are seeking methods to enhance the penetration power of tungsten alloy long-rod projectiles, and generating “self-sharpening” in the head of projectile core during penetration is an effective solution. Previous studies found that 88 wt% WC-Co (tungsten‑cobalt cemented carbides) alloy formed smaller ballistic holes compared to conventional 93 W alloy during high-speed penetration
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Enhanced properties of a WMoTaTi refractory high entropy alloy via a face-centered cubic phase Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-21 Chang Liu, Keyan Zhu, Muhammad Dilawer Hayat, Jianan Chen, Wangwang Ding, Gang Chen, Lin Zhang, Mingli Qin, Xuanhui Qu
Refractory high entropy alloys (RHEAs) are gaining widespread attention recently due to their excellent high-temperature properties. In this study, a WMoTaTi RHEA was fabricated by laser-based powder bed fusion of metals. The microstructure features with nanosized semi-coherent ductile face-centered cubic titanium (TiFCC) precipitates in the body-centered cubic (BCC) matrix. The oxygen enrichment and
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Alloy design for powder bed fusion - laser beam: Grain boundary and segregation engineering in a novel molybdenum-boron-lanthanum alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-17 L. Kaserer, D. Brennsteiner, J. Braun, V. Goettgens, I. Letofsky-Papst, B. Mayr-Schmoelzer, B. Distl, G. Leichtfried
Molybdenum components manufactured using Powder Bed Fusion-Laser Beam (PBF-LB) currently cannot achieve the mechanical properties and quality of powder-metallurgically produced parts. This is a result of the process characteristics of steep thermal gradients and high solidification rates in PBF-LB, which promote the development of a coarse-grained, columnar microstructure. It has been observed that
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Deformation behaviors and microstructure evolution of sintered W-10Re alloy under different conditions Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-17 Ya-Feng Wang, Guo-Fan Li, Jiu-Xiong Chen, Lai-Ma Luo, Yong-Qiang Qin, Fei Sun, Di Dong, Yu-Cheng Wu
The high-temperature compressive properties of sintered W-10Re alloy were evaluated at temperatures of 1500–1600 °C and strain rates of 0.001–0.1 s−1. The experimental results obtained from flow stress analysis indicate that deformation is primarily governed by dynamic recovery (DRV), with dynamic recrystallization (DRX) also observed, particularly at a strain rate of 0.001 s−1. Within the safe processing
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Mechanisms of pore defects evolution in Mo[sbnd]14Re alloy welded joints under dislocation back stress Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-17 Xianjun Wang, Junzhou Yang, Shichen Wang, Qiang Wang, Li Wang, Hairui Xing, Yanchao Li, Wen Zhang, Muhammad Muzamil, Ping Hu
Mo14Re alloy is widely utilized in aerospace and nuclear energy applications due to its exceptional high-temperature mechanical properties and radiation resistance. Despite its significant high-temperature stability, the presence of pore defects seriously damages the mechanical properties of the alloy. This study combines crystal plasticity finite element simulation to reveal the influence mechanism
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Surface characterization of copper metal matrix composites reinforced with tungsten and molybdenum (Cu-W-Mo) through Microwave hybrid heating: A sustainable approach Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-16 Khalid Bashir, Dheeraj Gupta, Vivek Jain
This study explores the innovative application of microwave hybrid heating (MHH) as a cost-effective and efficient method for fabricating advanced copper (Cu) powder-based metal matrix composites (MMCs). These composites are reinforced with tungsten (W) and molybdenum (Mo) powders at varying weight fractions (5 %, 10 %, and 15 %). The novelty of this research lies in the use of MHH, which combines
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Effect of annealing temperature on the microstructure and mechanical properties of Al15Ti35V20Nb15Zr15 alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-03-14 Yatao Zhu, Chenglei Wang, Manchao Liang, Zhantao Wang, Mei Huang, WeiJie Liu
In this study, the effects of annealing temperature on the microstructure and mechanical properties of Al15Ti35V20Nb15Zr15 lightweight high-entropy alloy were systematically investigated. Results indicate that the Al15Ti35V20Nb15Zr15 alloy exhibits a dual-phase structure consisting of body-centered cubic (BCC) and hexagonal close-packed (HCP) phases. As the annealing temperature increases, the HCP