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Ball End Mill—Tool Radius Compensation of Complex NURBS Surfaces for 3-Axis CNC Milling Machines
International Journal of Precision Engineering and Manufacturing ( IF 2.6 ) Pub Date : 2020-05-20 , DOI: 10.1007/s12541-020-00345-5
Zhaoqin Wang , Xiaorong Wang , Yusen Wang , Ruijun Wang , Manyu Bao , Tiesong Lin , Peng He

In order to extend the 2D-TRC (tool radius compensation) function of 3-axis CNC milling machines to ball end mills (BEMs), a new TRC named BEM-TRC is proposed to achieve successful milling of complex surfaces without over-cut. The implementation of the BEM-TRC for complex surfaces depicted in NURBS model is divided into three steps. The first one is to search the cutting point (CP) on a NURBS surface using equi-arc length interpolation in u or v direction. The second one is to accomplish BEM-TRC at the CP through offsetting the CP to the cutter center point (CCP) of a BEM along the normal vector at CP. The third one is to compute the cutter location point (CLP) of the BEM according to the BEM-CCP. The simulation and experiment verifies that the BEM-TRC is feasible and effective, and can avoid over-cut phenomenon successfully. The BEM-TRC extends the ability of the traditional 2D-TRC function, and makes 3-axis CNC milling machines to accomplish the milling process of complex NURBS surfaces.



中文翻译:

球头立铣刀—用于三轴数控铣床的复杂NURBS曲面的刀具半径补偿

为了将3轴CNC铣床的2D-TRC(刀具半径补偿)功能扩展到球头铣刀(BEM),提出了一种新的名为BEM-TRC的TRC,可以成功完成复杂曲面的铣削而不会过度切削。针对NURBS模型中描述的复杂曲面的BEM-TRC的实现分为三个步骤。第一个是使用uv中的等弧长度插值在NURBS曲面上搜索切割点(CP)方向。第二个是通过沿着CP处的法向矢量将CP偏移到BEM的刀具中心点(CCP)上来在CP处完成BEM-TRC。第三个是根据BEM-CCP计算BEM的刀具定位点(CLP)。通过仿真和实验证明,BEM-TRC是可行和有效的,并且可以成功避免过切现象。BEM-TRC扩展了传统2D-TRC功能的能力,并制造了3轴CNC铣床来完成复杂NURBS曲面的铣削过程。

更新日期:2020-05-20
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