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Bio-inspired Surface Structure for Slow-release of Urea Fertilizer
Journal of Bionic Engineering ( IF 4.9 ) Pub Date : 2020-04-07 , DOI: 10.1007/s42235-020-0027-2
Methus Charoenchai , Panida Prompinit , Wiyong Kangwansupamonkon , Lapporn Vayachuta

In this work, bio-inspired concepts, including a Self-Healing (SH) and super hydrophobic structure, were used to produce slow-release of urea fertilizer. Following a bottom-up process, an SH layer on the urea granule was produced from a combination of two natural waxes, palm and carnauba, and fabricated by a hot-melt coating process in a pan coater. Another layer for super hydrophobicity was formed by a deposition of submicron-wax and carbon black particles on the SH layer to create a micro-nanostructure during coating. After the heat treatment, a smooth coating and even deposition of waxes throughout the urea surfaces were obtained. The properties of the waxes, a healing mechanism, and releasing profiles were examined using an optical microscope. After cracking of the coated urea surface, the intrinsic self-healing behavior was stimulated by heating the samples above 45 °C, corresponding to high ambient daytime temperatures. Air-trapping behavior was observed at the interphase of the water and coated urea, creating super hydrophobic granule surfaces which act as an invisible layer for water-penetration protection. The releasing profiles of the coated urea in soil revealed that the releasing periods could be significantly extended to four-times longer than those of the uncoated urea.

中文翻译:

生物启发的缓释尿素肥料表面结构

在这项工作中,采用了具有生物启发性的概念,包括自我修复(SH)和超疏水结构,来生产尿素肥料的缓释剂。在自下而上的过程之后,尿素颗粒上的SH层由两种天然蜡(棕榈蜡和巴西棕榈蜡)的组合制成,并通过锅包衣机中的热熔涂层工艺制成。通过在SH层上沉积亚微米蜡和炭黑颗粒,形成另一个超疏水性层,从而在涂覆过程中形成微纳米结构。热处理后,在整个尿素表面上获得了光滑的涂层,蜡的沉积均匀。使用光学显微镜检查蜡的性质,修复机理和释放曲线。涂层尿素表面开裂后,通过将样品加热到45°C以上(与白天较高的环境温度相对应),可以激发固有的自我修复行为。在水和涂覆的尿素的界面处观察到了空气捕获行为,形成了超疏水的颗粒表面,该表面充当了不渗透水的保护层。包膜尿素在土壤中的释放曲线表明,释放时间可以比未包膜尿素的释放时间延长四倍。
更新日期:2020-04-07
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