Skip to main content
Log in

Bio-inspired Surface Structure for Slow-release of Urea Fertilizer

  • Published:
Journal of Bionic Engineering Aims and scope Submit manuscript

Abstract

In this work, bio-inspired concepts, including a Self-Healing (SH) and super hydrophobic structure, were used to produce slow-release of urea fertilizer. Following a bottom-up process, an SH layer on the urea granule was produced from a combination of two natural waxes, palm and carnauba, and fabricated by a hot-melt coating process in a pan coater. Another layer for super hydrophobicity was formed by a deposition of submicron-wax and carbon black particles on the SH layer to create a micro-nanostructure during coating. After the heat treatment, a smooth coating and even deposition of waxes throughout the urea surfaces were obtained. The properties of the waxes, a healing mechanism, and releasing profiles were examined using an optical microscope. After cracking of the coated urea surface, the intrinsic self-healing behavior was stimulated by heating the samples above 45 °C, corresponding to high ambient daytime temperatures. Air-trapping behavior was observed at the interphase of the water and coated urea, creating super hydrophobic granule surfaces which act as an invisible layer for water-penetration protection. The releasing profiles of the coated urea in soil revealed that the releasing periods could be significantly extended to four-times longer than those of the uncoated urea.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Azeem B, KuShaari K, Man Z B, Basit A, Thanh T H. Review on materials & methods to produce controlled release coated urea fertilizer. Journal of Controlled Release, 2014, 181, 11–21.

    Article  Google Scholar 

  2. Kiran J K, Khanif Y M, Amminuddin H, Anuar A R. Effects of controlled release urea on the yield and nitrogen nutrition of flooded rice. Communications in Soil Science and Plant Analysis, 2010, 41, 811–819.

    Article  Google Scholar 

  3. Bozzelli A J, Belak S G, Campbell R H. Slow Release Fertilizer Comprising a Dispersion of Urea-wax Adduct in Wax, and Method of Making, US patent 3300293A, 1967.

  4. Melchiore J J, Mccorquodale J W E. Process for Slow Release Fertilizers Comprising Urea, Paraffin Wax and Adduct-inhibiting Chlorinated Wax, US patent 3290138A, 1966.

  5. Hashimoto I, Mullins R C. Dissolution of sulfur-coated urea in soil: I. Wax-sealed sulfur-coated urea. Soil Science Society of America Journal, 1979, 43, 1165–1168.

    Article  Google Scholar 

  6. Hudson A P, Woodward F E. Non-blocking Wax Sealants for Fertilizers, US patent 5423897A, 1995.

  7. Hargrove G L, Maruvada S, Wilson R S, Wynnyk N P, Xing B. Cross-linked Modified Waxes for Controlled Release Fertilizers, US patent 20120111075A1, 2012.

  8. Carbone G, Mangialardi L. Hydrophobic properties of a wavy rough substrate. European Physical Journal E, 2005, 16, 67–76.

    Article  Google Scholar 

  9. Simpson J T, Hunter S R, Aytug T. Superhydrophobic materials and coatings: A review. Reports on Progress in Physics, 2015, 78, 086501.

    Article  Google Scholar 

  10. Yohe S T, Colson Y L, Grinstaff M W. Superhydrophobic materials for tunable drug release: Using displacement of air to control delivery rates. Journal of the American Chemical Society, 2012, 134, 2016–2019.

    Article  Google Scholar 

  11. Xue C H, Jia S T, Zhang J, Ma J Z. Large-area fabrication of superhydrophobic surfaces for practical applications: An overview. Science and Technology of Advanced Materials, 2010, 11, 033002.

    Article  Google Scholar 

  12. Milionis A, Sharma C S, Hopf R, Uggowitzer M, Bayer I S, Poulikakos D. Engineering fully organic and biodegradable superhydrophobic materials. Advanced Materials Interfaces, 2019, 6, 1801202.

    Article  Google Scholar 

  13. Morrissette J M, Carroll P J, Bayer I S, Qin J, Waldroup D, Megaridis C M. A methodology to produce eco-friendly superhydrophobic coatings produced from all-water-processed plant-based filler materials. Green Chemistry, 2018, 20, 5169–5178.

    Article  Google Scholar 

  14. Wang W, Lockwood K, Boyd L M, Davidson M D, Movafaghi S, Vahabi H, Khetani S R, Kota A K. Superhydrophobic coatings with edible materials. ACS Applied Materials & Interfaces, 2016, 8, 18664–18668.

    Article  Google Scholar 

  15. Zhang W W, Lu P, Qian L Y, Xiao H N. Fabrication of superhydrophobic paper surface via wax a mixture coating. Chemical Engineering Journal, 2014, 250, 431–436.

    Article  Google Scholar 

  16. Wu D Y, Meure S, Solomon D. Self-healing polymeric materials: A review of recent developments. Progress in Polymer Science, 2008, 33, 479–522.

    Article  Google Scholar 

  17. Kim Y H, Wool R P. A theory of healing at a polymer-polymer interface. Macromolecules, 1983, 16, 1115–1120

    Article  Google Scholar 

  18. Ho J S, Lin C B, Chang Z C. The effect of crack orientation on methanol-induced crack healing in poly(methyl methacrylate). Tamkang Journal of Science and Engineering, 2007, 10, 369–378.

    Google Scholar 

  19. Wool R P, O’Connor K M. A theory crack healing in polymers. Journal of Applied Physics, 1981, 52, 5953–5963.

    Article  Google Scholar 

  20. Buchwald R, Breed M D, Greenberg A R. The thermal properties of beeswaxes: Unexpected findings. Journal of Experimental Biology, 2008, 211, 121–127.

    Article  Google Scholar 

  21. Buchwald R, Breed M D, Bjostad L, Hibbard B E, Greenberg A R. The role of fatty acids in the mechanical properties of beeswax. Apidologie, 2009, 40, 585–594.

    Article  Google Scholar 

  22. Zhang R G, Zheng H, Zhang H, Feng Y, Li K, Zhang W W. Thermal analysis of four insect waxes based on differential scanning calorimetry (DSC). Procedia Engineering, 2011, 18, 101–106.

    Article  Google Scholar 

  23. Hussain I, Mahmood Z, Yasmeen R, Jahangir M, Hammed R, Nasir R. Assay of urea with p-dimethylaminobenzaldehyde. Journal of the Chemical Society of Pakistan, 2002, 24, 122–129.

    Google Scholar 

  24. Bhushan B, Jung Y C. Micro- and nanoscale characterization of hydrophobic and hydrophilic leaf surfaces. Nano-technology, 2006, 17, 2758–2772.

    Google Scholar 

Download references

Acknowledgment

We gratefully acknowledge the financial support from National Nanotechnology Center (NANOTEC), a member of National Science and Technology Development, Thailand.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Lapporn Vayachuta.

Supplementary file

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Charoenchai, M., Prompinit, P., Kangwansupamonkon, W. et al. Bio-inspired Surface Structure for Slow-release of Urea Fertilizer. J Bionic Eng 17, 335–344 (2020). https://doi.org/10.1007/s42235-020-0027-2

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42235-020-0027-2

Keywords

Navigation