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Effects of Mo2C, Ni binder and laser surface modification on WC inserts for turning Ti-6Al-4V
International Journal of Refractory Metals & Hard Materials ( IF 3.6 ) Pub Date : 2019-11-09 , DOI: 10.1016/j.ijrmhm.2019.105145
R.M. Genga , P. Zeman , J. Brajer , N.L. Ofem , P. Rokebrand , L.A. Cornish , N. Nelwalani , A. Janse van Vuuren , C. Polese

The effects of rapid pulse electric current sintering (PECS), Ni as a Co binder substitute, Mo2C additions and laser surface modification (LSM) on the microstructure, mechanical properties and machining performance during roughing and finishing turning of Ti-6Al-4 V were investigated. Additions of Mo2C reduced the carbide grain size from 0.65 ± 0.01 μm to 0.5 ± 0.01 μm in liquid phase sintered (LPS) WC-Co/Ni cermets, with the PECS manufactured WC-0.5Cr3C2–3.5Mo2C-10Co (wt%) having the highest hardness. The LSM technique produced a ~2.5 μm self-carbide coating, increasing the surface hardness of all the samples. LSM was done to improve abrasion, attrition and thermal wear resistance. Turning was done at cuttings speeds (vc) of 45–120 m/min, depths of cut (ap) of 0.25–2.0 mm and feeds of 0.15–0.2 mm/revolution, under lubricated conditions. The developed inserts were compared to TH10 (an industrial reference), and performance was assessed by cutting forces, tool wear and tool life. The liquid phase sintered WC-0.5Cr3C2-10Co (wt%) and WC-0.5Cr3C2–3.5Mo2C-10Co (wt%) inserts had longer tool lives than TH10 during roughing at a cutting speed (vc) of 45 m/min, depth of cut (ap) of 2 mm and feed of 0.2 mm/revolution, although TH10 had the best tool life during finishing (vc = 120 m/min, ap = 0.25 mm and feed =0.15 mm/revolution). Generally, LSM had a negligible effect on tool life, WC-Ni based inserts had the shortest tool lives and LPS inserts performed better than PECS inserts.



中文翻译:

Mo 2 C,Ni粘结剂和激光表​​面改性对车削Ti-6Al-4V的WC刀片的影响

快速脉冲电流烧结(PECS),Ni作为Co粘结剂的替代品,Mo 2 C的添加和激光表面改性(LSM)对Ti-6Al-4粗加工和精加工过程中的组织,力学性能和加工性能的影响V被调查。在由PECS生产的WC-0.5Cr 3 C 2 –3.5Mo 2的液相烧结(LPS)WC-Co / Ni金属陶瓷中,Mo 2 C的添加将碳化物晶粒尺寸从0.65±0.01μm减小到0.5±0.01μm。具有最高硬度的C-10Co(wt%)。LSM技术产生了约2.5μm的自硬涂层,从而提高了所有样品的表面硬度。进行LSM是为了改善耐磨性,耐磨性和耐热磨损性。在润滑条件下,车削的切削速度(v c)为45-120 m / min,切削深度(a p)为0.25-2.0 mm,进给量为0.15-0.2 mm /转。将开发的刀片与TH10(工业参考)进行比较,并通过切削力,刀具磨损和刀具寿命评估其性能。液相烧结WC-0.5Cr 3 C 2 -10Co(wt%)和WC-0.5Cr 3 C 2 –3.5Mo 2C-10Co(wt%)刀片在以45 m / min的切削速度(v c),2 mm的切削深度(a p)和每转0.2 mm的进给量进行粗加工时,具有比TH10更长的刀具寿命。在精加工期间具有最佳的刀具寿命(v c  = 120 m / min,p  = 0.25 mm,进给量= 0.15 mm /转)。通常,LSM对刀具寿命的影响可忽略不计,基于WC-Ni的刀片的刀具寿命最短,而LPS刀片的性能优于PECS刀片。

更新日期:2019-11-09
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