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Research on process modeling and simulation of spent lead paste desulfurization enhanced reactor
Chinese Journal of Chemical Engineering Pub Date : 2023-03-23 , DOI: 10.1016/j.cjche.2023.02.025
Lijuan Zhao , Zhe Tan , Xiaoguang Zhang , Qijun Zhang , Wei Wang , Qiang Deng , Jie Ma , De'an Pan

In the reaction process of carbonate desulfurization lead paste, the produced PbCO3 is easily wrapped in the outer periphery of PbSO4 to form a product layer, hindering the mass transfer process. Therefore, it is necessary to break the PbCO3 product layer. In this work, the rotor stator-reinforced reactor (RS-RR) was selected as the enhanced desulfurization reactor for the purpose of breaking the PbCO3 product layer and promoting mass transfer. The breakage process of the PbCO3 product layer generated during the PbSO4 desulfurization was modeled. Computational fluid dynamics simulation to the rotation conditions was carried out to theoretically analyze the fluid flow characteristics of PbSO4 slurry and the wall shear stress affecting the breakage of PbCO3 product layer. By optimizing the rotation conditions, the distribution ratio of effective rotor wall shear stress range achieved 96.1%, and the stator wall shear stress range reached 99.15% under a rotation of 2000 r·min−1. The research work provides a reference for analysis of the mechanism of product layer breakage in the PbSO4 desulfurization process, and gives a clear and intuitive systematic study on the fluid flow characteristics and wall shear stress of the desulfurization reactor.



中文翻译:

废铅膏脱硫强化反应器工艺建模与仿真研究

碳酸盐脱硫铅膏反应过程中,生成的PbCO 3很容易包裹在PbSO 4的外围,形成产物层,阻碍传质过程。因此,有必要破坏PbCO 3产物层。本工作选择转子定子强化反应器(RS-RR)作为强化脱硫反应器,目的是破坏PbCO 3产物层并促进传质。PbSO 4过程中产生的PbCO 3产物层的破碎过程对脱硫进行了建模。对旋转工况进行计算流体动力学模拟,从理论上分析了PbSO 4浆料的流体流动特性以及影响PbCO 3产物层破裂的壁面剪应力。通过优化旋转条件,在2000 r·min -1 转速下,有效转子壁面剪应力范围分布比例达到96.1%,定子壁面剪应力范围达到99.15 %。研究工作为分析PbSO 4脱硫过程中产物层破裂的机理提供了参考,并对脱硫反应器的流体流动特性和壁面剪应力进行了清晰、直观的系统研究。

更新日期:2023-03-23
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