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Composite rock-breaking of high-pressure CO2 jet & polycrystalline-diamond-compact (PDC) cutter using a coupled SPH/FEM model
International Journal of Mining Science and Technology ( IF 11.8 ) Pub Date : 2022-09-03 , DOI: 10.1016/j.ijmst.2022.08.009
Can Cai , Pei Zhang , Daping Xu , Xianpeng Yang , Yingfang Zhou

CO2 drilling is a promising underbalance drilling technology with great advantages, such as lower cutting force, intense cooling and excellent lubrication. However, in the underbalance drilling, the mechanism of the coupling CO2 jet and polycrystalline-diamond-compact (PDC) cutter are still unclear. Whereby, we established a coupled smoothed particle hydrodynamics/finite element method (SPH/FEM) model to simulate the composite rock-breaking of high-pressure CO2 jet & PDC cutter. Combined with the experimental research results, the mechanism of composite rock-breaking is studied from the perspectives of rock stress field, cutting force and jet field. The results show that the composite rock-breaking can effectively relieve the influence of vibration and shock on PDC cutter. Meanwhile, the high-pressure CO2 jet has a positive effect on carrying rock debris, which can effectively reduce the temperature rising and the thermal wear of the PDC cutter. In addition, the effects of CO2 jet parameters on composite rock-breaking were studied, such as jet impact velocity, nozzle diameter, jet injection angle and impact distance. The studies show that when the impact velocity of the CO2 jet is greater than 250 m/s, the CO2 jet could quickly break the rock. It is found that the optimal range of nozzle diameter is 1.5–2.5 mm, the best injection angle of CO2 jet is 60°, the optimal impact distance is 10 times the nozzle diameter. The above studies could provide theoretical supports and technical guidance for composite rock-breaking, which is useful for the CO2 underbalance drilling and drill bit design.



中文翻译:

使用耦合 SPH/FEM 模型的高压 CO2 喷射和多晶金刚石复合 (PDC) 刀具的复合破岩

CO 2钻井是一种很有前途的欠平衡钻井技术,具有切削力小、冷却强、润滑性好等优点。然而,在欠平衡钻井中,CO 2射流与多晶金刚石复合片(PDC)刀具耦合的机理尚不清楚。据此,我们建立了耦合光滑粒子流体动力学/有限元法(SPH/FEM)模型来模拟高压CO 2的复合破岩。喷射和 PDC 切割机。结合实验研究结果,从岩石应力场、切削力和射流场等角度研究了复合材料破岩机理。结果表明,复合破岩能有效缓解振动和冲击对PDC刀具的影响。同时,高压CO 2射流对携带岩屑有积极作用,可有效降低PDC刀具的温升和热磨损。此外,还研究了CO 2射流参数对复合材料破岩的影响,如射流冲击速度、喷嘴直径、射流喷射角度和冲击距离。研究表明,当 CO 2射流的冲击速度大于 250 m/s 时,CO2喷气机可以迅速打破岩石。发现喷嘴直径的最佳范围为1.5~2.5 mm,CO 2射流的最佳喷射角度为60°,最佳冲击距离为喷嘴直径的10倍。上述研究可为复合材料破岩提供理论支撑和技术指导,对CO 2欠平衡钻井和钻头设计具有参考价值。

更新日期:2022-09-03
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