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Stabilizing Supported Ni Catalysts for Dry Reforming of Methane by Combined La Doping and Al Overcoating Using Atomic Layer Deposition
ACS Catalysis ( IF 12.9 ) Pub Date : 2022-08-11 , DOI: 10.1021/acscatal.2c02599
Sol Ahn 1 , Patrick Littlewood 1 , Yiqi Liu 1 , Tobin J. Marks 1 , Peter C. Stair 1
Affiliation  

Deposition of La2O3 and Al2O3 on Al2O3-supported Ni catalysts was performed to study their effects on heterogeneous catalysts for the dry reforming of methane (DRM) reaction. An alumina-supported Ni catalyst (Ni/Al2O3, 2 wt % of Ni), synthesized via incipient wetness impregnation, loses ∼87% of its initial activity within 45 h under DRM conditions. While overcoating of Al2O3 on this catalyst via atomic layer deposition (ALD) helps stabilize the catalytic activity in long time-on-stream (TOS) tests, this overcoated catalyst is ca. 40 times less active than the uncoated catalyst at peak activity. This Al2O3-overcoated Ni/Al2O3 catalyst also exhibits a long induction period (∼20 h) due to the slow reduction of Ni2+ within the catalytically inactive nickel aluminate (NiAl2O4) phase, formed by the interaction of metallic Ni with the Al2O3 overcoat during pre-DRM treatment at the 700 °C reaction temperature. Here, we report that, while doping small amounts of La (∼0.03 wt %) into the Ni/Al2O3 catalyst does not significantly affect the catalytic activity or stability by itself, the addition of ALD-Al2O3 on top of the La2O3-promoted Ni catalysts significantly suppresses the long TOS deactivation, helps recover the peak activity of uncoated Ni/Al2O3, and eliminates the DRM induction period. This strategy obtains the stabilization benefits of Al2O3 overcoating on Ni/Al2O3 while, at the same time, avoiding the formation of undesirable NiAl2O4 species.

中文翻译:

使用原子层沉积结合 La 掺杂和 Al 外涂层稳定用于甲烷干重整的负载型 Ni 催化剂

在Al 2 O 3负载的Ni催化剂上沉积La 2 O 3和Al 2 O 3以研究它们对用于甲烷干重整(DRM)反应的多相催化剂的影响。通过初湿浸渍合成的氧化铝负载的镍催化剂(Ni/Al 2 O 3 , 2 wt% of Ni)在 DRM 条件下在 45 小时内失去了 87% 的初始活性。Al 2 O 3复涂时在这种催化剂上通过原子层沉积 (ALD) 有助于稳定长时间运行 (TOS) 测试中的催化活性,这种涂层催化剂约为 在峰值活性时,活性比未涂层催化剂低 40 倍。由于在催化惰性铝酸镍 (NiAl 2 O 4 ) 相中 Ni 2+的缓慢还原,这种 Al 2 O 3涂层的 Ni/Al 2 O 3催化剂还表现出较长的诱导期(~20 小时),由金属Ni与Al 2 O 3的相互作用在 700 °C 反应温度下进行预 DRM 处理期间的外涂层。在这里,我们报告说,虽然在 Ni/Al 2 O 3催化剂中掺杂少量的 La(~0.03 wt%)并不会显着影响催化剂本身的催化活性或稳定性,但在顶部添加 ALD-Al 2 O 3 La 2 O 3促进的Ni催化剂的显着抑制了长时间的TOS失活,有助于恢复未涂覆的Ni/Al 2 O 3的峰值活性,并消除了DRM诱导期。该策略获得了在 Ni/Al 2 O 3上覆盖 Al 2 O 3的稳定性优势同时,避免了不希望的NiAl 2 O 4物种的形成。
更新日期:2022-08-11
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