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Miniaturized CO2 Gas Sensor Using 20% ScAlN-Based Pyroelectric Detector
ACS Sensors ( IF 8.9 ) Pub Date : 2022-08-09 , DOI: 10.1021/acssensors.2c00980
Doris Keh Ting Ng 1 , Linfang Xu 1 , Weiguo Chen 1 , Huanhuan Wang 1 , Zhonghua Gu 1 , Xavier Xujie Chia 1, 2 , Yuan Hsing Fu 1 , Norhanani Jaafar 1 , Chong Pei Ho 1 , Tantan Zhang 1 , Qingxin Zhang 1 , Lennon Yao Ting Lee 1
Affiliation  

NDIR CO2 gas sensors using a 10-cm-long gas channel and CMOS-compatible 12% doped ScAlN pyroelectric detector have previously demonstrated detection limits down to 25 ppm and fast response time of ∼2 s. Here, we increase the doping concentration of Sc to 20% in our ScAlN-based pyroelectric detector and miniaturize the gas channel by ∼65× volume with length reduction from 10 to 4 cm and diameter reduction from 5 to 1 mm. The CMOS-compatible 20% ScAlN-based pyroelectric detectors are fabricated over 8-in. wafers, allowing cost reduction leveraging on semiconductor manufacturing. Cross-sectional TEM images show the presence of abnormally oriented grains in the 20% ScAlN sensing layer in the pyroelectric detector stack. Optically, the absorption spectrum of the pyroelectric detector stack across the mid-infrared wavelength region shows ∼50% absorption at the CO2 absorption wavelength of 4.26 μm. The pyroelectric coefficient of these 20% ScAlN with abnormally oriented grains shows, in general, a higher value compared to that for 12% ScAlN. While keeping the temperature variation constant at 2 °C, we note that the pyroelectric coefficient seems to increase with background temperature. CO2 gas responses are measured for 20% ScAlN-based pyroelectric detectors in both 10-cm-long and 4-cm-long gas channels, respectively. The results show that for the miniaturized CO2 gas sensor, we are able to measure the gas response from 5000 ppm down to 100 ppm of CO2 gas concentration with CO2 gas response time of ∼5 s, sufficient for practical applications as the average outdoor CO2 level is ∼400 ppm. The selectivity of this miniaturized CO2 gas sensor is also tested by mixing CO2 with nitrogen and 49% sulfur hexafluoride, respectively. The results show high selectivity to CO2 with nitrogen and 49% sulfur hexafluoride each causing a minimum ∼0.39% and ∼0.36% signal voltage change, respectively. These results bring promise to compact and miniature low cost CO2 gas sensors based on pyroelectric detectors, which could possibly be integrated with consumer electronics for real-time air quality monitoring.

中文翻译:

使用 20% ScAlN 基热释电探测器的小型 CO2 气体传感器

NDIR CO 2使用 10 厘米长的气体通道和 CMOS 兼容的 12% 掺杂 ScAlN 热释电探测器的气体传感器之前已证明检测限低至 25 ppm,快速响应时间约为 2 秒。在这里,我们在基于 ScAlN 的热释电探测器中将 Sc 的掺杂浓度提高到 20%,并将气体通道的体积缩小 65 倍,长度从 10 减小到 4 厘米,直径从 5 减小到 1 毫米。CMOS 兼容的 20% 基于 ScAlN 的热释电探测器的制造尺寸超过 8 英寸。晶圆,允许利用半导体制造降低成本。横截面 TEM 图像显示热释电探测器堆栈中的 20% ScAlN 传感层中存在异常取向的晶粒。光学上,2吸收波长为4.26 μm。与 12% ScAlN 相比,这些具有异常取向晶粒的 20% ScAlN 的热释电系数通常显示出更高的值。在将温度变化保持在 2°C 的同时,我们注意到热释电系数似乎随着背景温度的增加而增加。分别在 10 厘米长和 4 厘米长的气体通道中测量了 20% ScAlN 基热释电探测器的CO 2气体响应。结果表明,对于小型化的 CO 2气体传感器,我们能够测量从 5000 ppm 到 100 ppm 的 CO 2气体浓度的气体响应,CO 2气体响应时间约为 5 s,足以满足实际应用的平均需求。户外一氧化碳2级为~400 ppm。还通过将 CO 2与氮气和 49% 的六氟化硫分别混合来测试这种小型化 CO 2气体传感器的选择性。结果显示对CO 2具有高选择性,氮和49% 的六氟化硫分别引起最小的~0.39% 和~0.36% 的信号电压变化。这些结果为基于热释电探测器的紧凑型和微型低成本 CO 2气体传感器带来了希望,该传感器可能与消费电子产品集成以进行实时空气质量监测。
更新日期:2022-08-09
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