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Magnetorheological finishing of polyamide materials for improving their functional performance
Journal of the Brazilian Society of Mechanical Sciences and Engineering ( IF 1.8 ) Pub Date : 2021-12-02 , DOI: 10.1007/s40430-021-03284-y
Kunal Arora 1 , Anant Kumar Singh 1
Affiliation  

The fine finishing of polyamide plays an important role in various industries such as tool and molding industries, aerospace and automotive, etc. The current work offers an analytical and experimental analysis of a novel magnetorheological finishing (MRF) process for the fine finishing of polyamide workpieces. In the MRF process, a magnetic field is utilized to push abrasive particles in the magnetorheological polishing (MRP) fluid to intrude on and remove material from the polyamide surface. The current work aims to improve the surface finishing of polyamide workpieces using the MRF process with the best possible MRP fluid, thus improving their working efficiency for various industrial applications. The response surface method is further used to find the best process parameters for the fine finishing polyamide workpiece surfaces. The process parameters naming magnetizing current, rotational tool speed, reciprocation tool speed, and rotational speed of workpiece are used for investigating the uniform finish of the polyamide workpieces. In the 100 min of the finishing cycle, the surface finish on a surface area of 706.5 mm2 is improved by 82.14%. Further, the efficacy of polyamide surface post MRF process is analyzed experimentally using surface roughness, surface morphology, waviness, microhardness, and wear test. The result shows the present MRF process tends to improve the life span of polyamide workpieces which is useful for the application of various industrial components such as gears, bearings, and bushings.



中文翻译:

聚酰胺材料的磁流变整理以提高其功能性能

聚酰胺的精加工在工具和成型行业、航空航天和汽车等各个行业中发挥着重要作用。 目前的工作提供了一种用于聚酰胺工件精加工的新型磁流变精加工 (MRF) 工艺的分析和实验分析. 在 MRF 工艺中,利用磁场推动磁流变抛光 (MRP) 流体中的磨料颗粒侵入并去除聚酰胺表面的材料。目前的工作旨在使用 MRF 工艺和最好的 MRP 流体改善聚酰胺工件的表面精加工,从而提高其在各种工业应用中的工作效率。响应面法进一步用于寻找精加工聚酰胺工件表面的最佳工艺参数。以磁化电流、刀具旋转速度、往复刀具速度和工件旋转速度命名的工艺参数用于研究聚酰胺工件的均匀光洁度。在精加工周期的 100 分钟内,706.5 毫米表面积的表面精加工2提高了 82.14%。此外,使用表面粗糙度、表面形态、波纹度、显微硬度和磨损测试对聚酰胺表面后 MRF 工艺的功效进行了实验分析。结果表明,目前的 MRF 工艺倾向于提高聚酰胺工件的使用寿命,这对于各种工业部件的应用非常有用,例如齿轮、轴承和衬套。

更新日期:2021-12-03
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