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Evaluation of machinability-based sustainability indicators in the eco-benign turning of Ti3Al2.5V alloy with textured tools
The International Journal of Advanced Manufacturing Technology ( IF 2.9 ) Pub Date : 2021-07-16 , DOI: 10.1007/s00170-021-07667-2
Rupinder Singh 1 , Munish Kumar Gupta 2 , Murat Sarikaya 3 , Mozammel Mia 4 , A. Garcia-Collado 5
Affiliation  

The recent step towards “Sustainable Manufacturing (SM)” and efforts to reduce the consumption of cutting fluids have become the hot topic of research these days. Various efforts and strategies have been employed in the modern manufacturing sector to control the environmental pollutions generated from the application of cutting fluids. Therefore, in this holistic work, one such effort of reducing the consumption of cutting fluid is employed with the application of minimum quantity lubrication (MQL) and tool texturing. The turning trials were made on titanium alloy:Ti3Al2.5V alloy under dry and MQL conditions using textured and non-textured tools. The tool life, average surface roughness, specific cutting energy, air quality, and chip morphology were studied with the aid of the above-subjected conditions. In the end, the socio-economic aspects of all cooling conditions were studied and analyzed in the context of sustainable manufacturing. The outcomes of this study reveal that the combination of textured tools and minimum quantity lubrication considerably enhance the machining and sustainability performance as contended with other conditions. However, the air quality factor, i.e., PM2.5 particle generation, was less in the case of a textured tool with MQL conditions. Overall, it is worthy to mention that the combination of tool texturing and MQL cooling conditions has been considered as one of the potential combinations in the area of green machining.



中文翻译:

对 Ti3Al2.5V 合金带纹理刀具生态良性车削中基于可加工性的可持续性指标的评估

最近迈向“可持续制造(SM)”的举措以及减少切削液消耗的努力已成为当今研究的热门话题。现代制造业已采取各种努力和策略来控制因使用切削液而产生的环境污染。因此,在这项整体工作中,通过应用微量润滑 (MQL) 和刀具纹理化来减少切削液的消耗。车削试验是在干燥和 MQL 条件下使用纹理和非纹理刀具对钛合金:Ti3Al2.5V 合金进行的。借助上述条件,对刀具寿命、平均表面粗糙度、比切削能量、空气质量和切屑形态进行了研究。到底,在可持续制造的背景下,研究和分析了所有冷却条件的社会经济方面。这项研究的结果表明,与其他条件相比,纹理工具和最小量润滑的组合显着提高了加工和可持续性性能。然而,空气质量因素,即 PM2.5 颗粒生成,在具有 MQL 条件的纹理工具的情况下较小。总的来说,值得一提的是,刀具纹理和 MQL 冷却条件的组合已被认为是绿色加工领域的潜在组合之一。这项研究的结果表明,与其他条件相比,纹理工具和最小量润滑的组合显着提高了加工和可持续性性能。然而,空气质量因素,即 PM2.5 颗粒生成,在具有 MQL 条件的纹理工具的情况下较小。总的来说,值得一提的是,刀具纹理和 MQL 冷却条件的组合已被认为是绿色加工领域的潜在组合之一。这项研究的结果表明,与其他条件相比,纹理工具和最小量润滑的组合显着提高了加工和可持续性性能。然而,空气质量因素,即 PM2.5 颗粒生成,在具有 MQL 条件的纹理工具的情况下较小。总的来说,值得一提的是,刀具纹理和 MQL 冷却条件的组合已被认为是绿色加工领域的潜在组合之一。

更新日期:2021-09-13
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