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Benefits and Challenges of the Inside-Out Ceramic Turbine: An Experimental Assessment
Journal of Propulsion and Power ( IF 1.7 ) Pub Date : 2021-08-31 , DOI: 10.2514/1.b38004
Patrick K. Dubois 1 , Céderick Landry 1 , Dominik Thibault 1 , Jean-Sébastien Plante 1 , Mathieu Picard 1 , Benoît Picard 2
Affiliation  

Distributed aircraft propulsion has renewed the interest in power-dense, high-efficiency power packs. Ceramic turbomachinery could be a major enabler, although no successful design has been achieved in microturbine rotors. Rotor blade loading is tensile and a hurdle for successful conversion to ceramics. The inside-out ceramic turbine (ICT) rotor uses the superior compressive properties of monolithic ceramics by supporting ceramic blades against a structural composite rotating shroud. This enables low stress levels throughout the blade, increasing reliability and extending service life. An experimental demonstration of two ICT designs was conducted with 15-kW scale prototypes to identify critical issues: design A, a flexible hub that clamps blades against the structural shroud and design B, a sliding-blade configuration that allows free displacement of the blade. The flexible-hub design was tested up to 1000°C. Rotor integrity was preserved, but local blade cracking occurred. The sliding-blade design was successfully tested up to 1100°C for over 1 hour at a tip speed of 350 m/s with no issue. Tensile loading at the ceramic/metallic interfaces remains the key challenge to address. Reducing friction should overcome blade cracking and allow the proposed ICT to reach the targeted temperature of 1275°C and tip speed of 425 m/s.



中文翻译:

由内而外的陶瓷涡轮机的优势和挑战:实验评估

分布式飞机推进技术重新引起了人们对高功率、高效率动力组的兴趣。陶瓷涡轮机械可能是一个主要的推动因素,尽管在微型涡轮转子中尚未实现成功的设计。转子叶片载荷具有张力,是成功转换为陶瓷的障碍。由内而外的陶瓷涡轮 (ICT) 转子通过将陶瓷叶片支撑在结构复合材料旋转罩上,从而利用整体陶瓷的卓越压缩性能。这使得整个叶片的应力水平较低,从而提高了可靠性并延长了使用寿命。使用 15 kW 规模原型对两种 ICT 设计进行了实验演示,以确定关键问题:设计 A,将叶片夹在结构护罩上的柔性轮毂和设计 B,允许刀片自由位移的滑动刀片配置。灵活的轮毂设计经过测试1000°C. 转子完整性得以保留,但发生了局部叶片开裂。滑动刀片设计已成功通过测试1100°C 以尖端速度超过 1 小时 350 /没有问题。陶瓷/金属界面的拉伸载荷仍然是需要解决的关键挑战。减少摩擦应该可以克服叶片开裂,并使提议的 ICT 达到目标温度1275°C 和尖端速度 425 /.

更新日期:2021-08-31
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