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A novel formulation for radial fretting wear: Application to false brinelling in thrust bearings
Wear ( IF 5.3 ) Pub Date : 2021-08-24 , DOI: 10.1016/j.wear.2021.204078
D. Cubillas 1 , M. Olave 1 , I. Llavori 2 , I. Ulacia 2 , J. Larrañaga 2 , A. Zurutuza 3 , A. Lopez 3
Affiliation  

Radial fretting is defined as the damage caused by the relative motion of a ball under a variable normal load. The conducted experimental tests proved the existence of this damage even in contacting bodies with similar materials and elastic properties; however, the reviewed analytical methods do not predict damage under these conditions, and the numerical methods are time-consuming, especially when the investigation requires the analysis of several loading cases or during large number of cycles. The main objective of this work was to develop a fast analytical method to analyse radial fretting wear. For this purpose, a novel formulation for contact displacements under a normal variable load was built and merged to different contact mechanic formulas. For validation purposes, false brinelling in thrust bearings was used as a representative industrial example. The results were compared with a FEM model showing a relative difference under 9% and a massive reduction of the calculation time of more than 30 000 times, moreover experimental tests were carried out, showing a good agreement between the density of friction energy and the obtained fretting damage what endorse the use of this formulation for the analysis of a large number of cycles and loading cases.



中文翻译:

径向微动磨损的新配方:在推力轴承中假压痕的应用

径向微动被定义为在可变法向载荷下由球的相对运动引起的损坏。进行的实验测试证明,即使在具有相似材料和弹性特性的接触体中也存在这种损伤;然而,经过审查的分析方法并不能预测这些条件下的损坏,而且数值方法非常耗时,特别是当调查需要分析多个载荷情况或大量循环时。这项工作的主要目标是开发一种快速分析方法来分析径向微动磨损。为此,建立了一种在法向可变载荷下接触位移的新公式,并将其合并到不同的接触力学公式中。出于验证目的,推力轴承中的假压痕被用作具有代表性的工业示例。结果与有限元模型进行比较,显示相对差异在 9% 以下,计算时间大幅减少 30 000 多倍,此外还进行了实验测试,表明摩擦能密度与所获得的结果吻合良好。微动损伤是什么支持使用该公式来分析大量循环和载荷情况。

更新日期:2021-10-07
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