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On the possibility of replacement of calcium carbonate by a high-performance, economically viable filler in polyethylene composites
Journal of Thermoplastic Composite Materials ( IF 3.3 ) Pub Date : 2021-07-14 , DOI: 10.1177/08927057211031956
Mohammadnabi Hesabi 1 , Shane Brennan 1 , Quentin Boulard 2 , Francois Le Blanc 3 , Ian Major 1
Affiliation  

Calcium carbonate (CaCO3) is frequently added to polyethylene (PE) as a filler to reduce costs. An alternative to CaCO3, calcium fluoride (CaF2) was proposed in this research. PE/CaCO3 and PE/CaF2 composites in a wide composition range (0–60 wt.%) were prepared through a parallel twin screw extruder. Results indicated better interaction of CaF2 with PE matrix which improved samples yield stress. Statistical analysis showed the filler type was more influential factor on the yield stress while filler loading was not a statistically significant one. In contrast, crystallinity was strongly depended on the filler loading. The dynamic mechanical and rheological investigations revealed that PE/CaF2 composites had higher stiffness at ambient temperature and possessed lower viscosity below 40 wt.% of filler loading compared to PE/CaCO3 which could reduce the processing cost. Therefore, regarding its low price and good functional properties, CaF2 can be a promising alternative to CaCO3.



中文翻译:

在聚乙烯复合材料中用高性能、经济可行的填料替代碳酸钙的可能性

碳酸钙 (CaCO 3 ) 经常作为填料添加到聚乙烯 (PE) 中以降低成本。本研究中提出了一种替代 CaCO 3 的氟化钙 (CaF 2 )。PE/CaCO 3和PE/CaF 2复合材料在很宽的组成范围内(0-60 wt.%)是通过平行双螺杆挤出机制备的。结果表明 CaF 2 的相互作用更好与提高样品屈服应力的 PE 基质。统计分析表明,填料类型是对屈服应力的影响更大的因素,而填料负载量在统计上并不显着。相比之下,结晶度很大程度上取决于填料负载。动态力学和流变学研究表明,与 PE/CaCO 3相比,PE/CaF 2复合材料在环境温度下具有更高的刚度,并且在低于 40 wt.% 填料负载时具有更低的粘度,这可以降低加工成本。因此,就其低廉的价格和良好的功能特性而言,CaF 2可以成为CaCO 3的有前途的替代品。

更新日期:2021-07-14
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