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Mechanical property and cutting performance of (W,Ti)C based ceramic composites with the addition of nano-sized CaF2
International Journal of Refractory Metals & Hard Materials ( IF 4.2 ) Pub Date : 2021-06-18 , DOI: 10.1016/j.ijrmhm.2021.105607
Jianping Wang , Mingdong Yi , Chonghai Xu , Guangchun Xiao , Zhaoqiang Chen , Jingjie Zhang , Li Wang

In order to improve the mechanical property of self-lubricating ceramic cutting tool, (W,Ti)C based ceramic composites with the additions of nano-sized CaF2 solid lubricants were produced by vacuum hot pressing. Results showed that nano-sized CaF2 was mainly located in matrix grains and formed the intragranular self-lubricating nanostructure. The optimal mechanical properties were achieved at 1650 °C and 15 min. The flexural strength, hardness and fracture toughness reaches the maximum of 497 MPa, 16.3GPa and 6.48 MPa·m1/2, respectively. Compared with the ceramic composite without CaF2, the fracture toughness was increased by 13.0%. Dry machining tests of hardened 40Cr steel were performed with these ceramic cutting tools. It indicated that with the additions of nano-sized CaF2 as solid lubricant, the main cutting force and cutting temperature were reduced by 13.2% and 26.9%, the average friction coefficient of rake face was reduced from 0.59 to 0.32. SEM micrograph showed that a self-tribofilm was consistently formed on the rake wear area which has a good self-lubricating effect.



中文翻译:

添加纳米CaF 2的(W,Ti)C基陶瓷复合材料的力学性能和切削性能

为提高自润滑陶瓷刀具的力学性能,采用真空热压法制备添加纳米CaF 2固体润滑剂的(W,Ti)C基陶瓷复合材料。结果表明,纳米尺寸的CaF 2主要位于基体晶粒中,形成了晶内自润滑纳米结构。最佳机械性能是在 1650 °C 和 15 分钟时实现的。弯曲强度、硬度和断裂韧性分别达到最大值497 MPa、16.3GPa和6.48 MPa·m 1/2。与不含CaF 2的陶瓷复合材料相比,断裂韧性提高了13.0%。使用这些陶瓷刀具对硬化的 40Cr 钢进行干加工试验。结果表明,加入纳米级CaF 2作为固体润滑剂后,主切削力和切削温度分别降低了13.2%和26.9%,前刀面平均摩擦系数从0.59降低到0.32。SEM显微照片表明,在前刀磨损区域一致形成自摩擦膜,具有良好的自润滑效果。

更新日期:2021-06-22
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