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Electrically conductive gradient structure design of thermoplastic polyurethane composite foams for efficient electromagnetic interference shielding and ultra-low microwave reflectivity
Chemical Engineering Journal ( IF 13.3 ) Pub Date : 2021-05-19 , DOI: 10.1016/j.cej.2021.130365
Zuomin Lei , Dingkun Tian , Xuebin Liu , Jianhong Wei , Krishnamoorthy Rajavel , Tao Zhao , Yougen Hu , Pengli Zhu , Rong Sun , Ching-Ping Wong

Lightweight and compressible composite foams consisting of silver fractal dendrites (AgFDs), carbon nanotubes (CNTs) and thermoplastic polyurethane (TPU) are developed through layer-by-layer construction, followed by freeze-drying. The construction of AgFD/TPU layers through depositing AgFD layers followed by low-temperature sintering and incorporating of TPU endows the AgFD/TPU layers with excellent electrical conductivity. Meanwhile, the electrically conductive gradient CNT/TPU layers constructed by layer-by-layer method greatly decrease the reflection of the electromagnetic (EM) waves and prolong the EM wave dissipation paths. The unique low reflection–absorption-high reflection-reabsorption paths of the EM wave dissipation mechanism facilitates the composite foams with thickness of 3.4 mm to obtain an excellent EMI SE of 88.5 dB and an ultra-low SER of 0.29 dB at an extreme low AgFD loading of 0.103 vol%. Additionally, benefitting from direction freezing, the composite foams exhibit good cyclic compression recovery. This work puts forward a new insight for designing and constructing ultra-efficient absorption-dominated EMI shielding materials with electrically conductive gradient layers, and the prepared shielding materials are highly promising for applications in the EMI protection of modern electronic products.



中文翻译:

热塑性聚氨酯复合泡沫的导电梯度结构设计,可有效屏蔽电磁干扰和超低微波反射率

由分形的银分形物(AgFDs),碳纳米管(CNTs)和热塑性聚氨酯(TPU)组成的轻质可压缩复合泡沫是通过逐层构建,然后进行冷冻干燥而开发的。通过沉积AgFD层,然后进行低温烧结和掺入TPU来构造AgFD / TPU层,使AgFD / TPU层具有出色的导电性。同时,通过逐层方法构造的导电梯度CNT / TPU层极大地减少了电磁波的反射并延长了电磁波的耗散路径。电磁波消散机制的独特的低反射-吸收-高反射-重吸收路径可促进厚度为3.4 mm的复合泡沫材料的EMI SE达到88。在0.103 vol%的极低AgFD负载下,R为0.29 dB。另外,得益于方向冻结,复合泡沫显示出良好的循环压缩回复率。这项工作为设计和构造具有导电梯度层的超高效吸收为主的EMI屏蔽材料提出了新的见解,并且所制备的屏蔽材料在现代电子产品的EMI保护中具有广阔的应用前景。

更新日期:2021-05-22
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