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Oxidation protective coating of Y2O3-Na2SixO2x+1 composite on graphite crucible for high temperature applications
Surfaces and Interfaces ( IF 5.7 ) Pub Date : 2021-04-24 , DOI: 10.1016/j.surfin.2021.101158
Supratim Mukherjee , Soumen Das , Ashish Jain , Pabitra Ghosh

Oxidation and corrosion protective coatings on graphite are essential for its high temperature applications. In the present work, oxidation protective coating on graphite was achieved with a combination of Y2O3 and SiO2 suspension with NaOH in methanol. Study showed that the optimized composition of the desired coating was Y2O3–15 wt% SiO2 (i.e., 2 g mixture of Y2O3 and SiO2 powder containing 0.3 g of SiO2 which is 15% of the total powder content if expressed in weight) with 5 M NaOH in 10 mL methanol. This protective coating on graphite was stable up to 1473 K for 30 min in Ar ambient before visible cracks appeared. The compositions of SiO2: NaOH were varied (5 mmol:5 M, 10 mmol:5 M and 5 mmol:10 M) to examine the roles of these two components in the overall adhesiveness of the coating. SiO2 and NaOH acted as inorganic binders and formed in-situ intermediate layers during sintering which held Y2O3 layer with the graphite surface. The coated graphite blocks and crucibles were characterized by X-ray diffractometer (XRD), field emission scanning electron microscope (FESEM), energy dispersive X-ray spectroscopy (EDS), differential thermal analysis and thermogravimetric analysis (DTA/TGA) and Fourier transform infrared spectroscopy (FTIR). The oxidation protective nature of the coating was tested by heating the coated crucible at 1273 K for 1-15 h in air atmosphere. The effective adhesion of oxidative coating on graphite was explained.



中文翻译:

Y 2 O 3 -Na 2 Si x O 2x + 1复合材料在石墨坩埚上的高温氧化保护层

石墨上的氧化和防腐蚀涂层对于其高温应用至关重要。在目前的工作中,通过将Y 2 O 3和SiO 2悬浮液与NaOH在甲醇中的混合物相结合,在石墨上实现了氧化保护涂层。研究表明,所需涂层的最佳组成是Y 2 O 3 –15 wt%SiO 2(即2 g Y 2 O 3和SiO 2粉末的混合物,其中包含0.3 g SiO 2(以重量表示,则为粉末总含量的15%),用5 M NaOH在10 mL甲醇中的溶液洗涤。在Ar气氛中,石墨上的这种保护涂层在高达1473 K的温度下稳定了30分钟,然后才出现可见的裂纹。改变SiO 2:NaOH的组成(5 mmol:5 M,10 mmol:5 M和5 mmol:10 M),以检查这两种组分在涂层的总体粘合性中的作用。SiO 2和NaOH充当无机粘合剂,并在烧结过程中原位形成了中间层,并保留了Y 2 O 3。石墨表面的涂层。通过X射线衍射仪(XRD),场发射扫描电子显微镜(FESEM),能量色散X射线光谱仪(EDS),差热分析和热重分析(DTA / TGA)和傅里叶变换对涂层的石墨块和坩埚进行表征红外光谱(FTIR)。通过在空气气氛中将涂层坩埚在1273 K下加热1-15小时来测试涂层的抗氧化性能。解释了氧化涂层在石墨上的有效附着力。

更新日期:2021-05-10
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