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Machinability Characterization of Ecodesigned Hybrid Aluminium Composites
Indian Journal of Pure & Applied Physics ( IF 0.6 ) Pub Date : 2021-03-16
Girija Moona, Vikas Rastogi, Ravinderjit Singh Walia, Rina Sharma

Machinability is expressed as the ease with which a material can undergo machining operations with gratifying surface finish and persistent material removal rate. In general, alumiAnium composites are observed to be difficult to machine due to infusion of hard reinforcement particles into metal matrix. In present study, machinability attributes of Al7075-T6/ Eggshell/SiC/Al2O3composites (Al7075-T6 as matrix material infused with three reinforcement materials: eggshell particles with average particle size ~ 60 µm; wt. % 0.5, 1and 1.5, Silicon Carbide particles with average particle size ~ 65 µm; wt. % 1, 1.5 and 2, and Aluminium Oxide particles with averageparticle size ~90 µm; wt. % 1.5, 2 and 2.5,) synthesized through electromagnetic stir casting route, have been investigated with fixed machining parameters (Cutting speed : 6 m/min, Depth of cut: 1mm, Feed rate: 0.3 mm/second and Test duration: 30 seconds). With enhanced mechanical attributes, the machinability of synthesized aluminium composites was realized to remain uninfluenced in terms of proportionate material removal rate (material removal rate of specimen S8: 0.0040g/sec and of specimen S0: 0.0043g/sec) and comparable surface roughness (average surface roughness of specimen S8: 1.02 μm and of specimen S0: 1.15μm). Disposal of eggshells has been listed worldwide as one of the worst environmental problems, hence eggshell powder has been used as one of the reinforcement in order to synthesize ecodesigned hybrid aluminium composites.

中文翻译:

生态设计的杂化铝复合材料的可加工性表征

可加工性表示为材料可以轻松进行具有令人满意的表面光洁度和持久材料去除率的加工操作的能力。通常,由于将硬的增强颗粒注入金属基体中,铝复合材料很难加工。在本研究中,Al7075-T6 /蛋壳/ SiC / Al 2 O 3的可切削性属性复合材料(Al7075-T6作为基体材料,并注入三种增强材料:平均粒径约60μm的蛋壳颗粒;重量百分比0.5、1和1.5;平均粒径约65μm的碳化硅颗粒;重量百分比1,1、1.5和2,用固定的加工参数(切削速度:6 m / min,切割深度:)研究了通过电磁搅拌铸造法合成的平均粒径约为90μm;重量百分比为1.5、2和2.5的氧化铝颗粒。 1毫米,进给速度:0.3毫米/秒,测试时间:30秒)。具有增强的机械性能,实现了合成铝复合材料的可加工性不受比例的材料去除率(样品S8:0.0040g / sec和样品S0:0的材料去除率)的影响。0043g / sec)和相当的表面粗糙度(样品S8的平均表面粗糙度:1.02μm和样品S0的平均表面粗糙度:1.15μm)。蛋壳的处置已被列为世界上最严重的环境问题之一,因此蛋壳粉已被用作增强剂之一,以合成生态设计的混合铝复合材料。
更新日期:2021-03-16
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