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Industrial reheating furnaces: A review of energy efficiency assessments, waste heat recovery potentials, heating process characteristics and perspectives for steel industry
Process Safety and Environmental Protection ( IF 6.9 ) Pub Date : 2021-02-03 , DOI: 10.1016/j.psep.2021.01.045
Jun Zhao , Ling Ma , Mohamed E. Zayed , Ammar H. Elsheikh , Wenjia Li , Qi Yan , Jiachen Wang

In the world's competitive industrial market, the development of existing manufacturing equipment’s such as industrial reheating furnaces (IRFs) increases profitability in terms of higher production, higher quality, and better energy efficiency. In this review, recent progress and current status in IRFs technology have been presented. A special focus has been highlighted on the recent applications and developments of zone modeling and computational fluid dynamic (CFD) simulations in IRFs, paying particular attention to the integration of slap heating processes characteristics, flow and radiative heat transfer analyses, control strategy, and optimization of the furnace. Moreover, the energy efficiency assessment in terms of efficiency models, long-term measurements, and combustion performance improvement techniques (namely, the effect of burner design and oxy-fuel enrichment) for energy saving and thermal efficiency improvement in IRFs is analyzed. Additionally, studies that investigated the use of different waste heat recovery (WHR) systems within IRFs, to evaluate the potential recovery efficiencies and suitability of the IRFs are discussed in details. The reviewed results showed that the energy apportionment model is the most widely used and regarded as an efficient prediction tool for determining the slap energy efficiency of each heating zone in the furnace. Moreover, the Oxy-fuel combustion technique achieved significant improvements in fuel consumption of the IRF, as it fulfilled high energy-saving improvements of 16%-26.2%, compared to the air/fuel combustion. In WHR scope, findings demonstrated that the potential of WHR in IRFs for the steel industry is within the range of high-medium temperature, and significantly improved the furnace overall efficiency and reduced the fuel consumption required in the furnace via the use of waste heat preheaters/units, and recuperative and regenerative burners in IRFs. Noteworthy discussions, important challenges, critical conclusions, and future strategies for each aspect are also discussed as well.



中文翻译:

工业加热炉:能源效率评估,余热回收潜力,加热过程特征和钢铁行业前景的回顾

在世界竞争激烈的工业市场中,诸如工业加热炉(IRF)之类的现有制造设备的开发,从更高的产量,更高的质量和更好的能源效率方面提高了盈利能力。在这篇综述中,介绍了IRF技术的最新进展和当前状态。特别关注了IRF中区域建模和计算流体动力学(CFD)模拟的最新应用和发展,特别关注了巴掌加热过程特性,流动和辐射传热分析,控制策略和优化的集成的炉子。此外,根据能效模型,长期测量和燃烧性能改进技术(即,分析了燃烧器设计和富氧燃烧对IRF节能和热效率改善的影响。此外,详细讨论了研究在IRF中使用不同的余热回收(WHR)系统以评估IRF的潜在回收效率和适用性的研究。审查结果表明,能量分配模型是使用最广泛的模型,被认为是确定炉内每个加热区的巴掌能量效率的有效预测工具。此外,含氧燃料燃烧技术实现了IRF燃料消耗的显着改善,因为与空气/燃料燃烧相比,它实现了16%-26.2%的高节能改进。在WHR范围内,研究结果表明,IRF中用于钢铁行业的WHR潜力处于中温范围内,并且通过使用废热预热器/装置显着提高了炉子的整体效率并降低了炉子所需的燃料消耗,并且IRF中的回热和再生燃烧器。还讨论了各个方面的重要讨论,重要挑战,关键结论和未来策略。

更新日期:2021-02-03
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