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Mapping the path to certification of metal laser powder bed fusion for aerospace applications
Rapid Prototyping Journal ( IF 3.4 ) Pub Date : 2021-01-11 , DOI: 10.1108/rpj-07-2020-0154
Duncan William Gibbons , Jean-Pierre Louis Serfontein , André Francois van der Merwe

Purpose

The purpose of this paper is to identify and define the certification lifecycle of laser powder bed fusion for aerospace applications from equipment acquisition and installation to production, part acceptance and continuous improvement activities.

Design/methodology/approach

A top–down systems engineering approach is performed consisting of concept development, requirements engineering and systems architecting. This approach is taken from the perspective of a production organization.

Findings

A certification roadmap is proposed that references industry requirements at the relevant phases of the roadmap. Each phase of the roadmap acts as a decision gate for progression to the next.

Originality/value

Qualification and certification of metal laser powder bed fusion is currently a challenge within the aerospace industry. From an aerospace point of view, the qualification and certification of this relatively new manufacturing process should not have to be any different from traditional manufacturing processes, although with extensive quality control and regulatory oversight. This paper proposes a means for fulfilling these requirements chronologically and provides guidance on ensuring such quality control throughout the manufacturing system lifecycle. This roadmap provides insight into the qualification and certification of laser powder bed fusion for aerospace applications and provides value for future industrial feasibility studies.



中文翻译:

映射用于航空航天应用的金属激光粉末床融合认证路径

目的

本文的目的是确定和定义从设备购置,安装到生产,零件验收和持续改进活动的航空航天应用激光粉末床融合的认证生命周期。

设计/方法/方法

执行自上而下的系统工程方法,包括概念开发,需求工程和系统架构。这种方法是从生产组织的角度采取的。

发现

提出了认证路线图,该路线图在路线图的相关阶段参考了行业要求。路线图的每个阶段都充当着进入下一阶段的决策门。

创意/价值

金属激光粉末床融合技术的鉴定和认证目前是航空航天业的一项挑战。从航空航天的角度来看,尽管具有广泛的质量控制和法规监督,但相对较新的制造过程的资格和认证与传统制造过程应该没有任何不同。本文提出了一种按时间顺序满足这些要求的方法,并为确保在整个制造系统生命周期中进行这种质量控制提供了指导。该路线图提供了对用于航空航天应用的激光粉末床聚变的资格和认证的见识,并为未来的工业可行性研究提供了价值。

更新日期:2021-03-03
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