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Synthesis of Core/Shell Structured Zinc Borate/Silica and Its Surface Charring for Enhanced Flame Retardant Properties
Polymer Degradation and Stability ( IF 6.3 ) Pub Date : 2020-11-16 , DOI: 10.1016/j.polymdegradstab.2020.109432
Xuesong Wang , Lu Li , Yuejin Tong , Yong Dai , Wendan Chen

An efficient zinc borate/silica composite flame retardant (CFR), with accumulating nano-silica (SiO2) on the surface of grown zinc borate (ZnB) flakes to form a core/shell structure, was synthesized via a facile precipitation route. When mixed with methyl vinyl silicone rubber (VMQ), this combined structure of CFR brought advantages in both flame retardancy and mechanical properties. During a process of combustion, these CFR particles migrated and assembled on the surface of combustion zone, increasing the local concentration and generating a tight and intumescent surface char layer even at a lower loading amount. In comparison with the VMQ/physical mixture (PM, with the same proportion of SiO2 and ZnB), the EVA/CFR formulation passed a UL94 V–0 rating and got a LOI value of 29.5, when used as an alternative of SiO2 filler. Meanwhile, CFR played an effective role in inhibiting the spread of fire; VMQ/CFR showed a fire growth index (FGI) of 0.56 much lower than 0.92 of VMQ/PM. In this case, the heat release rate (HRR), total heat released (THR) and smoke production rate (SPR) were considerably reduced. Moreover, the mechanical properties of VMQ/CFR blends, including both tensile strength (TS) and elongation at break (EAB), were significantly enhanced.



中文翻译:

核/壳结构硼酸锌/二氧化硅的合成及其表面炭化以提高阻燃性能

通过一种便捷的沉淀途径,合成了一种高效的硼酸锌/二氧化硅复合阻燃剂(CFR),其在生长的硼酸锌(ZnB)薄片表面形成纳米二氧化硅(SiO 2),从而形成核/壳结构。当与甲基乙烯基硅橡胶(VMQ)混合时,CFR的这种组合结构在阻燃性和机械性能方面均具有优势。在燃烧过程中,这些CFR粒子迁移并聚集在燃烧区的表面上,从而增加了局部浓度,即使在较低的负载量下也产生了紧密而膨胀的表面炭层。与VMQ /物理混合物(PM,相同比例的SiO 2和ZnB),当用作SiO 2填料的替代品时,EVA / CFR配方通过了UL94 V-0等级,LOI值为29.5 。同时,病死率在抑制火势蔓延方面发挥了有效作用。VMQ / CFR的火势增长指数(FGI)为0.56,远低于VMQ / PM的0.92。在这种情况下,放热率(HRR),总放热(THR)和烟雾产生率(SPR)大大降低。此外,VMQ / CFR共混物的机械性能(包括拉伸强度(TS)和断裂伸长率(EAB))均得到显着提高。

更新日期:2020-11-16
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