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Operational discipline in practice
Process Safety Progress ( IF 1.0 ) Pub Date : 2020-10-20 , DOI: 10.1002/prs.12207
Muhammad Imran Rashid 1 , Chaudhry Haider Ali 1 , Kashif Mukhtar 1 , Emad Benhelal 2 , Muhammad Athar 3, 4
Affiliation  

A general guideline to improve operational discipline is required. Operational discipline can be improved with simple things such as floor level meeting (FLM), job cycle check (JCC), risk assessment (RA), daily safety audit (DSA), consequence analysis (CA), mechanical integrity (MI), incident investigation (II), management of change (MOC), behavior observation (BO), pre-start up safety reviews (PSSR), process hazard analysis (PHA), job risk assessment (JRA), quantitative risk assessment (QRA), and process safety management (PSM) implementation. This article presents risks identified from floor level meetings, steps for job cycle check and risk sensitivity and procedure for daily safety audit and behavior observation audit. Consequence analysis, pre-start up safety review and why tree analysis are discussed for improving operational discipline. Inclusion of consequence analysis in work instructions is discussed. Procedure for accident investigation is elaborated by investigating trainee unit shift engineer (USE) burning injury accident and why tree diagram is constructed and findings and recommendations are provided. PHA techniques (HAZOP, Failure Mode and Effect Analysis) methodology is presented to enhance operational discipline. This article is especially for those industries which are located in countries where PSM implementation is not mandatory and they are lacking in operational discipline.

中文翻译:

实践中的操作纪律

需要改善操作纪律的一般指南。可以通过诸如楼层会议(FLM),工作周期检查(JCC),风险评估(RA),日常安全审核(DSA),后果分析(CA),机械完整性(MI),事件等简单的事情来改善操作纪律调查(II),变更管理(MOC),行为观察(BO),启动前安全审查(PSSR),过程危害分析(PHA),工作风险评估(JRA),定量风险评估(QRA)和流程安全管理(PSM)实施。本文介绍了从下层会议中识别出的风险,工作周期检查和风险敏感性的步骤以及日常安全审核和行为观察审核的程序。后果分析,启动前安全审查以及为何要讨论树分析以改进操作纪律。讨论了将结果分析包括在工作指导书中的问题。通过调查受训单位的轮班工程师(USE)燃烧伤害事故,详细阐述了事故调查的程序,并解释了为什么绘制树状图并提供了发现和建议。提出了PHA技术(HAZOP,失效模式和影响分析)方法,以增强操作纪律。本文尤其适用于那些并非强制实施PSM且缺乏操作规范的国家/地区中的那些行业。提出了“故障模式和影响分析”方法以增强操作纪律。本文尤其适用于那些并非强制实施PSM且缺乏操作规范的国家/地区中的那些行业。提出了“故障模式和影响分析”方法以增强操作纪律。本文尤其适用于那些并非强制实施PSM且缺乏操作规范的国家/地区中的那些行业。
更新日期:2020-10-20
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