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Effects of fabrication materials and methods on flexible resonant sensor signal quality
Extreme Mechanics Letters ( IF 4.3 ) Pub Date : 2020-10-10 , DOI: 10.1016/j.eml.2020.101027
Sadaf Charkhabi , Yee Jher Chan , Subhanwit Roy , Md Monirul Islam , Brock B. Duffield , Kyle J. Jackson , Lujia Bu , Sang-Hwan Kim , Andrew C. Hillier , Nathan M. Neihart , Nigel F. Reuel

Inductor–capacitor (LC) resonant sensors can provide low-cost, contactless measurement in closed environments. In this work, three fabrication methods to produce flexible LC sensors are compared: screen-printed pastes, etched copper-coated polyimide, and wound metal wires. The LC sensors were interrogated by near-field coupled antennas driven by a vector network analyzer. The sensor response was analyzed by extracting the resonant frequency (MHz) and the peak-to-peak amplitude (dB) of the S21 scattering parameter. For screen-printed resonators, varying parameters such as print feature size (250 to 500μm), conductive paste silver content (DuPont PE825 and 5028 for low and high silver content, respectively), curing condition (convection oven temperature and curing time), and paste viscosity (7.20–20.05​ Pas) were explored. An empirical model was fit to this data to allow for prediction of required sensor line thickness needed to meet an application’s required step-off distance. The screen-printed resonant sensors were then compared to copper-etched and wound metal wires to evaluate the cost and performance tradeoff of the three fabrication approaches. Finally, a use case of the flexible, screen-printed resonant sensors was demonstrated by contact-free measurement of fluid level of in a closed, curved container.



中文翻译:

制造材料和方法对柔性谐振传感器信号质量的影响

电感电容(LC)谐振传感器可以在封闭环境中提供低成本,非接触式测量。在这项工作中,比较了生产柔性LC传感器的三种制造方法:丝网印刷浆料,蚀刻铜涂层聚酰亚胺和缠绕金属线。LC传感器被矢量网络分析仪驱动的近场耦合天线询问。通过提取传感器的谐振频率(MHz)和峰峰值幅度(dB)来分析传感器响应。小号21 散射参数。对于丝网印刷谐振器,各种参数(例如印刷特征尺寸(250至500μ),导电浆料的银含量(杜邦PE825和5028分别用于低和高银含量),固化条件(对流烤箱温度和固化时间)以及浆料粘度(7.20–20.05s)进行了探索。将经验模型拟合到此数据,以便预测满足应用程序所需的步距所需的所需传感器线宽。然后将丝网印刷的谐振传感器与铜蚀刻和缠绕的金属线进行比较,以评估三种制造方法的成本和性能之间的权衡。最后,通过非接触式测量密闭弯曲容器中的液位,演示了柔性,丝网印刷共振传感器的使用案例。

更新日期:2020-10-17
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