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Experimental and Statistical Investigation of the Effect of Cutting Parameters on Surface Roughness, Vibration and Energy Consumption in Machining of Titanium 6Al-4V ELI (Grade 5) Alloy
Measurement ( IF 5.2 ) Pub Date : 2020-09-18 , DOI: 10.1016/j.measurement.2020.108465
Harun Akkuş , Harun Yaka

This study aims to increase energy efficiency in turning operation. For this purpose, titanium 6Al-4V ELI (grade 5) alloy is turned to obtain optimum surface quality with minimum energy. For this reason, in order to determine the appropriate cutting conditions, cutting speed, feed rate and depth of cut have been chosen according to the cutting tool suitable for titanium material. In the turning process, surface roughness, vibration and energy consumption were measured. In Taguchi analysis, S/N ratios, S/N graphics, S/N response table, ANOVA results, pareto analysis results, it is determined that the effective parameter in surface roughness, vibration and energy consumption is feed rate. It has been observed that the surface roughness and energy consumption increase as the vibration value increases. The created Taguchi models have made estimations with a high percentage of accuracy (Surface roughness is about 82%; vibration is about 89%; energy consumption is about 98%).



中文翻译:

切削参数对6Al-4V ELI钛(5级)合金加工中表面粗糙度,振动和能耗的影响的实验和统计研究

这项研究旨在提高转弯操作中的能源效率。为此,对6Al-4V ELI钛(5级)合金进行车削,以最小的能量获得最佳的表面质量。因此,为了确定合适的切削条件,已根据适用于钛材料的切削工具选择了切削速度,进给速度和切削深度。在车削过程中,测量了表面粗糙度,振动和能耗。在田口分析中,信噪比,信噪比图形,信噪比响应表,方差分析结果,视差分析结果确定表面粗糙度,振动和能耗的有效参数为进给速度。已经观察到,表面粗糙度和能量消耗随着振动值的增加而增加。

更新日期:2020-09-20
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