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A Digital Twin-Driven Approach for On-line Controlling Quality of Marine Diesel Engine Critical Parts
International Journal of Precision Engineering and Manufacturing ( IF 1.9 ) Pub Date : 2020-08-11 , DOI: 10.1007/s12541-020-00403-y
De-Jun Cheng , Jie Zhang , Zhong-Tai Hu , Sheng-Hao Xu , Xi-Feng Fang

This paper aims to propose a digital twin-driven (DTD) approach that consists of the machining data (MD) in twin data (TD), design of MD acquisition methodology, construction of intelligent algorithm, real-virtual data interaction analysis and fusion technology, which improvs the predictability and management of on-line quality control of marine diesel engine (MDE) critical parts. Firstly, this paper introduces the theoretical framework of DTD on-line quality control in machining process. Secondly, we construct the process of DTD on-line quality control and introduce the digital twin model of on-line quality control based on TD-driven; the operation of data-driven quality on-line control based on digital twin including description and modeling of MD; acquisition of MD based on digital twin; TD-driven on-line tool life prediction and data fusion on-line machining parameters optimization methods. Finally, a case study is applied to validate the accuracy and availability of the DTD approach. The proposed approach provides a new way for the on-line quality control of MDE critical parts in machining process.



中文翻译:

船用柴油机关键零件质量在线控制的数字双驱动方法

本文旨在提出一种数字双驱动(DTD)方法,该方法包括双数据(TD)中的加工数据(MD),MD采集方法的设计,智能算法的构建,实虚拟数据交互分析和融合技术。 ,提高了船用柴油机(MDE)关键零件的在线质量控制的可预测性和管理能力。首先,介绍了机械加工过程中DTD在线质量控制的理论框架。其次,构建了DTD在线质量控制的过程,并引入了基于TD驱动的在线质量控制数字孪生模型。基于数字孪生的数据驱动质量在线控制的操作,包括机床数据的描述和建模;收购基于数字孪生的MD;TD驱动的在线刀具寿命预测和数据融合在线加工参数优化方法。最后,通过案例研究来验证DTD方法的准确性和可用性。所提出的方法为加工过程中MDE关键零件的在线质量控制提供了一种新方法。

更新日期:2020-08-11
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