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Effect of grinding parameters on surface quality, microstructure and rolling contact fatigue behaviors of gear steel for vacuum pump
Vacuum ( IF 4 ) Pub Date : 2020-10-01 , DOI: 10.1016/j.vacuum.2020.109637
Bo Kang , Hongru Ma , Jun Li , Buqin Xu

Abstract In this study, the different grinding parameters were introduced to gear steel for vacuum pump. The effect of grinding parameters including grinding velocity (VS), grinding depth (Ap) and feed rate (Vf) on the grinding force, surface quality, residual stress distribution and rolling contact fatigue (RCF) behaviors were evaluated by piezoelectric force sensor, scanning electron microscopy (SEM), X-ray diffraction and ball-on-disc fatigue tester. Results showed that the suitable grinding parameters could effectively improve the surface quality, dislocation structures and residual compressive stress. The surface quality and residual compressive stress interacted to affect RCF behaviors. The RCF life of grinding processed samples (VS = 30 m/s, Ap = 0.02 mm, Vf = 500 mm/min) exhibited the maximum mean life of 6.97 × 105 cycles. And the main damage modes of grinding processed samples were spalling and peeling.

中文翻译:

磨削参数对真空泵齿轮钢表面质量、显微组织及滚动接触疲劳行为的影响

摘要 本研究介绍了真空泵用齿轮钢的不同磨削参数。采用压电式力传感器、扫描仪评估磨削速度(VS)、磨削深度(Ap)和进给率(Vf)等磨削参数对磨削力、表面质量、残余应力分布和滚动接触疲劳(RCF)行为的影响。电子显微镜 (SEM)、X 射线衍射和球盘疲劳测试仪。结果表明,合适的磨削参数可以有效改善表面质量、位错结构和残余压应力。表面质量和残余压应力相互作用以影响 RCF 行为。研磨加工样品的 RCF 寿命(VS = 30 m/s,Ap = 0.02 mm,Vf = 500 mm/min)表现出最大平均寿命为 6.97 × 105 次循环。
更新日期:2020-10-01
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