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3D printed sandwich materials filled with hydrogels for extremely low heat release rate
Polymer Degradation and Stability ( IF 6.3 ) Pub Date : 2020-06-20 , DOI: 10.1016/j.polymdegradstab.2020.109269
Laura Geoffroy , Anne-lise Davesne , Séverine Bellayer , Florent Blanchard , Elodie Richard , Fabienne Samyn , Maude Jimenez , Serge Bourbigot

Additive manufacturing is a powerful tool to design materials with original properties. An innovative design of poly (Ethylene Vinyl Acetate) (EVA) containing 30 wt.-% of Aluminum TriHydroxide (ATH) was reported in a previous paper and liquids (water or potassium carbonate aqueous solution) were incorporated in the 3D printed structure. These multi-materials showing interesting properties, but stability, control and processing of these liquid-containing systems were an issue due to porosity of the polymeric matrix. To overcome this issue, the use of hydrogels is considered in this study: being either solid or highly viscous, hydrogels can retain water in the design, despite the high porosity of the EVA/ATH matrix. In this paper, the liquid phase was substituted by flame retardant hydrogels (based on agar, alginate or poly (vinyl alcohol) - PVA), containing in particular vermiculite platelets and for the hydrogel based on alginate, K2CO3 as flame retardant fillers. Excellent behavior under a 50 kW/m2 heat flux during a cone calorimeter test was obtained, with fast extinguishment of the flame and a low peak of Heat Release Rate (pHRR) and Total Heat Release (THR). The physical barrier formed by vermiculite platelets during the test, as well as the condensed phase mechanism of K2CO3 were found to be responsible for these excellent results, as found by confocal microscopy observations, electron probe micro analysis and X-Ray diffraction experiments.



中文翻译:

填充有水凝胶的3D打印三明治材料具有极低的放热率

增材制造是设计具有原始属性的材料的有力工具。在先前的论文中报道了含有30%(重量)三氢氧化铝(ATH)的聚(乙烯乙酸乙烯酯)(EVA)的创新设计,并将液体(水或碳酸钾水溶液)掺入了3D打印结构中。这些多材料显示出令人感兴趣的特性,但是由于聚合物基质的孔隙率,这些含液体体系的稳定性,控制和加工成为一个问题。为了克服这个问题,在这项研究中考虑使用水凝胶:无论是固体还是高粘度,水凝胶都可以在设计中保留水分,尽管EVA / ATH基质的孔隙率很高。在本文中,液相被阻燃水凝胶(基于琼脂,藻酸盐或聚乙烯醇-PVA)取代,2 CO 3作为阻燃填料。在锥形量热仪测试中,在50 kW / m 2的热通量下获得了优异的性能,火焰快速熄灭,并且放热率(pHRR)和总放热(THR)的峰值较低。共焦显微镜观察,电子探针显微分析和X射线衍射实验发现,ver石薄片在测试过程中形成的物理屏障以及K 2 CO 3的凝聚相机理是造成这些优异结果的原因。 。

更新日期:2020-08-01
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