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Combining Operations Documentation and Data to Diagnose Procedure Execution
Computers & Chemical Engineering ( IF 3.9 ) Pub Date : 2020-05-29 , DOI: 10.1016/j.compchemeng.2020.106940
Denis Kirchhübel , Morten Lind , Ole Ravn

Established control room systems in processing industry are prone to overload operators during severe plant upsets. Automatic diagnostic assistants can assist operators in high load situations, but the system needs to be aware of configuration changes.

Standard Operating Procedures detail when and how the plant configuration is to be changed. Tracking the correct execution of a procedure is relevant to both, detecting errors during procedure execution and adapting diagnostic models. However, plant operators tend to deviate from the prescribed procedures. Therefore, the reference for correct procedure execution needs to be established from the procedure documentation but also capturing operator habits.

We describe methods for representing documented procedures and validating the procedures against log files of the control system. We propose a fast approach of detecting procedure executions and action sets associated with procedure steps. The presented methods are demonstrated in an industrial case study of a filtration system.



中文翻译:

合并操作文档和数据以诊断过程执行

在严重的工厂故障期间,加工业中成熟的控制室系统很容易使操作员超负荷工作。自动诊断助手可以在高负载情况下为操作员提供帮助,但是系统需要注意配置更改。

标准操作程序详细说明了何时以及如何更改工厂组态。跟踪过程的正确执行与检测过程执行过程中的错误以及调整诊断模型都相关。但是,工厂经营者倾向于偏离规定的程序。因此,需要从过程文档中建立正确过程执行的参考,同时也要掌握操作员的习惯。

我们描述了表示记录的过程并根据控制系统的日志文件验证过程的方法。我们提出了一种快速的方法来检测与过程步骤相关的过程执行和动作集。所提出的方法在过滤系统的工业案例研究中得到了证明。

更新日期:2020-05-29
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