Abstract Electrochemical machining (ECM) principally enables a highly productive and virtually wear-free production of components with simultaneously high surface quality. However, the process generates changes concerning both the geometry as well as the rim zone of manufactured components, so that the entire process design currently runs through several heuristic cycles. As a result, the cost-effectiveness of the process is often only given in large-scale production. The paper therefore mechanistically links the material modifications and the process-induced material loads for electrochemical processes to predict rim zone properties. Inverted components of the resulting process signature can finally be used for virtual process design.

中文翻译：

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电化学加工工艺特征的开发

摘要 电化学加工 (ECM) 主要实现高生产率和几乎无磨损的部件生产，同时具有高表面质量。然而，该过程会在几何形状和制造组件的边缘区域方面产生变化，因此整个过程设计目前会经历几个启发式循环。因此，该工艺的成本效益通常仅在大规模生产中才能体现。因此，本文将电化学过程的材料修改和过程引起的材料负载机械地联系起来，以预测边缘区域的特性。生成的流程签名的反转组件最终可以用于虚拟流程设计。