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Non-dominated sorting modified teaching–learning-based optimization for multi-objective machining of polytetrafluoroethylene (PTFE)
Journal of Intelligent Manufacturing ( IF 5.9 ) Pub Date : 2019-08-02 , DOI: 10.1007/s10845-019-01486-9
Elango Natarajan , Varadaraju Kaviarasan , Wei Hong Lim , Sew Sun Tiang , S. Parasuraman , Sangeetha Elango

A non-dominated sorting modified teaching–learning-based optimization (NSMTLBO) is proposed to obtain the optimum solution for a multi-objective problem related to machining Polytetrafluoroethylene. Firstly, an experimental design is done and the L27 orthogonal array with three-level of cutting speed \( \left( {V_{c} } \right) \), feed rate (f), depth of cut (ap) and nose radius \( \left( {N_{r} } \right) \) is formulated. A CNC turning machine is used to perform experiments with cemented carbide tool at an insert angle of 80° and the response variables known as surface finish and material removal rate are measured. A response surface model is rendered from the experimental results to derive the minimization function of surface roughness \( \left( {R_{a} } \right) \) and maximization function of material removal rate (MRR). Both optimization functions are solved simultaneously using NSMTLBO. A fuzzy decision maker is also integrated with NSMTLBO to determine the preferred optimum machining parameters from Pareto-front based on the relative importance level of each objective function. The best responses Ra = 2.2347 µm and MRR = 96.835 cm3/min are predicted at the optimum machining parameters of Vc = 160 mm/min, f = 0.5 mm/rev, ap = 0.98 mm and Nr = 0.8 mm. The proposed NSMTLBO is reported to outperform other six peer algorithms due to its excellent capability in generating the Pareto-fronts which are more uniformly distributed and resulted higher percentage of non-dominated solutions. Furthermore, the prediction results of NSMTLBO are validated experimentally and it is reported that the performance deviations between the predicted and actual results are lower than 3.7%, implying the applicability of proposed work in real-world machining applications.



中文翻译:

聚四氟乙烯(PTFE)多目标加工的非支配排序改进的基于教学的学习优化

为了解决与加工聚四氟乙烯有关的多目标问题的最优解,提出了一种基于非支配排序的改进的基于教学的学习优化(NSMTLBO)。首先,进行了实验设计,并以三级切削速度\(\ left({V_ {c}} \ right)\),进给速度(f),切削深度(ap)和刀鼻进行加工的L27正交阵列半径\(\ left({N_ {r}} \ right)\)制定。使用数控车床以硬质合金刀具以80°的插入角进行实验,并测量响应变量,即表面光洁度和材料去除率。从实验结果中得出响应表面模型,以得出表面粗糙度的最小化函数\(\ left({R_ {a}} \ right)\)和材料去除率(MRR)的最大化函数。使用NSMTLBO同时解决这两个优化功能。模糊决策者还与NSMTLBO集成在一起,根据每个目标函数的相对重要性级别从Pareto前端确定首选的最佳加工参数。最佳响应R a  = 2.2347 µm和MRR V c  = 160 mm / min,f  = 0.5 mm / rev,ap  = 0.98 mm和N r  = 0.8 mm的最佳加工参数下,可预测出= 96.835 cm 3 / min 。据报道,拟议的NSMTLBO优于其他六种对等算法,这是因为它在生成Pareto前沿方面表现出了卓越的能力,该Pareto前沿分布更均匀,并且导致非控制解的百分比更高。此外,NSTTLBO的预测结果已通过实验验证,据报道,预测结果与实际结果之间的性能偏差低于3.7%,这意味着所提出的工作可在实际的机加工应用中使用。

更新日期:2020-04-21
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