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Fabrication of Random Microlens Array for Laser Beam Homogenization with High Efficiency
Micromachines ( IF 3.0 ) Pub Date : 2020-03-24 , DOI: 10.3390/mi11030338
Li Xue , Yingfei Pang , Wenjing Liu , Liwei Liu , Hui Pang , Axiu Cao , Lifang Shi , Yongqi Fu , Qiling Deng

The miniaturized and integrated microlens array (MLA) can effectively achieve the beam homogenization, compactness and miniaturization of laser systems. When the high-coherence laser beam is homogenized by means of using the MLA, interference fringes will occur in the homogenized light spot due to the periodicity of the MLA, which seriously affects the uniformity of the homogenized light spot. To solve this problem, a novel random microlens array (rMLA) structure was proposed for the purpose of achieving beam homogenization. The coherence in the homogenization process is suppressed by means of breaking the periodicity of the MLA. The homogenized light spot with a high energy utilization is then obtained accordingly. In the fabrication process, a clever method of combining chemical etching with lithography technology is performed to fabricate a honeycomb rMLA and a rectangular rMLA. The experimental results show that the energy utilization rate of the two types of the rMLAs is about 90%, and the uniformity of the homogenized light spots generated by the honeycomb rMLA and the rectangular rMLA are more than 80% and 85%, respectively. Meanwhile, fully cost-effective fabrication is possible to be realized.

中文翻译:

高效率激光均质化随机微透镜阵列的制作

小型化和集成化的微透镜阵列(MLA)可以有效地实现激光系统的光束均匀化,紧凑化和小型化。当通过使用MLA将高相干激光束均质化时,由于MLA的周期性,在均质化光斑中会出现干涉条纹,这严重影响了均质化光斑的均匀性。为了解决这个问题,提出了一种新颖的随机微透镜阵列(rMLA)结构,以实现光束均匀化。通过打破MLA的周期性,可以抑制均质化过程中的相干性。因此,相应地获得了具有高能量利用率的均匀光斑。在制作过程中 进行了将化学蚀刻与光刻技术相结合的巧妙方法,以制造蜂窝状rMLA和矩形rMLA。实验结果表明,两种类型的rMLA的能量利用率约为90%,蜂窝状rMLA和矩形rMLA产生的均匀光斑的均匀度分别超过80%和85%。同时,可以实现完全成本有效的制造。
更新日期:2020-04-20
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