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Collaborative machine tool settings compensation considering both tooth flank geometrical and physical performances for spiral bevel and hypoid gears
Journal of Manufacturing Processes ( IF 6.1 ) Pub Date : 2020-03-19 , DOI: 10.1016/j.jmapro.2020.02.035
Shandong Peng , Han Ding , Jinyuan Tang , Yuansheng Zhou

With the increasing demands for low noise and high strength in spiral bevel and hypoid gears transmission, tooth flank optimization considering both geometric and physical performances has been an significant stage in recent design and manufacture. In this paper, a novel collaborative machine tool settings compensation considering both the tooth flank geometric and physical performances is proposed. Firstly, the mathematical tooth flank model is established by simulating the actual generation process. Then, in the tooth flank collaborative optimization design, the geometric constraint on the tooth flank error is developed, as well as the physical constraint on tooth contact performance. Finally, a novel machine settings modification model considering both tooth flank geometric and physical performances is established and solved for the accurate machine settings having the compensation variations. Moreover, the optimal collaborative compensation strategy is provided by using the sensitivity analysis for tooth flank performances. A numerical instance is given to verify the proposed collaborative machine tool settings compensation.



中文翻译:

考虑螺旋锥齿轮和准双曲面齿轮齿面几何和物理性能的机床协同设置补偿

随着对螺旋锥齿轮和准双曲面齿轮传动中的低噪音和高强度的要求不断提高,考虑几何和物理性能的齿面优化已成为最近设计和制造的重要阶段。本文提出了一种兼顾齿面几何和物理性能的新型协同机床设置补偿。首先,通过模拟实际的生成过程,建立了数学齿面模型。然后,在齿面协同优化设计中,开发了对齿面误差的几何约束以及对齿接触性能的物理约束。最后,建立了同时考虑齿面几何和物理性能的新型机器设置修改模型,并针对具有补偿偏差的精确机器设置进行了求解。此外,通过使用敏感性分析来提供齿侧性能的最佳协作补偿策略。通过数值实例验证了拟议的协同机床设置补偿。

更新日期:2020-03-19
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