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Estimating Precommercial Heterogeneous Catalyst Price: A Simple Step-Based Method
Organic Process Research & Development ( IF 3.1 ) Pub Date : 2018-09-21 00:00:00 , DOI: 10.1021/acs.oprd.8b00245
Frederick G. Baddour 1 , Lesley Snowden-Swan 2 , John D. Super 3 , Kurt M. Van Allsburg 1
Affiliation  

Developers of novel catalysts often have limited access to information on the costs of their catalytic materials. The R&D and commercialization decisions made by these researchers would benefit from cost estimates that are accurate and directly comparable to the prices of incumbent catalytic materials, but developing such estimates requires detailed knowledge of industrial synthesis methods and their costs. In order to address one critical part of this need for cost information, namely, the capital and operating costs of using catalyst manufacturing process equipment, a simple and researcher-accessible “step method” is described herein. This method is based on the estimating techniques that contract manufacturers of industrial catalysts use to develop price quotes for their services. It allows the development of an estimate of catalyst synthesis costs by selection of individual processing steps from a list. Data and methods to allow estimation of processing cost via the step method are provided for synthesis quantities of 1–1000 tons. Price estimates for three example materials, including Pt/C, Ni/Al2O3, and fluid catalytic cracking catalysts, are described in detail and shown to compare favorably (within ±20%) with market prices for those materials. Finally, the step method is placed in the context of a forthcoming free and publicly available catalyst cost estimation tool that will incorporate raw materials pricing, dedicated catalyst plants for higher-volume syntheses, spent catalyst value, and other features.

中文翻译:

估算商业前的异构催化剂价格:一种简单的基于步骤的方法

新型催化剂的开发人员通常很难获得有关其催化材料成本的信息。这些研究人员做出的研发和商业化决策将受益于准确且可直接与现有催化材料价格进行比较的成本估算,但是要进行此类估算需要对工业合成方法及其成本有详细的了解。为了解决对成本信息的这一需求的一个关键部分,即使用催化剂制造工艺设备的资金和运营成本,本文描述了一种简单且研究人员可访问的“步骤方法”。该方法基于估算技术,工业催化剂的合同制造商使用该估算技术来开发其服务的报价。通过从列表中选择各个处理步骤,可以估算催化剂的合成成本。为1–1000吨的合成量提供了允许通过分步方法估算加工成本的数据和方法。三种示例材料的价格估算,包括Pt / C,Ni / Al详细描述了2 O 3和流体催化裂化催化剂,并显示与这些材料的市场价格相比具有优势(在±20%之内)。最后,将分步法置于即将到来的免费且可公开获得的催化剂成本估算工具的背景下,该工具将结合原材料价格,用于大规模合成的专用催化剂工厂,废催化剂价值以及其他功能。
更新日期:2018-09-21
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