Skip to main content
Log in

A novel method for generating distillation configurations

  • Research Article
  • Published:
Frontiers of Chemical Science and Engineering Aims and scope Submit manuscript

Abstract

An improved matrix method for generating distillation configurations with (N−1) and less than (N−1) columns was proposed for the separation of an N-component mixture into essentially pure product streams based on the concepts of streams matrix and 0–1 matrixes proposed by Agrawal. In contrast with the matrix method developed by Agrawal, the present method removes the intermediate process centered on the splits, and complex column configurations, allowing the direct generation of multi-feeds and multi-product streams. Furthermore, certain configurations that cannot be generated directly and that are missing in the matrix method are obtained. Through rigorous simulations and optimization, we have demonstrated that these configurations have the potential to outperform certain existing configurations.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Giridhar A, Agrawal R. Synthesis of distillation configurations: i. Characteristics of a good search space. Computers & Chemical Engineering, 2010, 34(1): 73–83

    Article  CAS  Google Scholar 

  2. Agrawal R. Synthesis of multicomponent distillation column configurations. AIChE Journal. American Institute of Chemical Engineers, 2003, 49(2): 379–401

    Article  CAS  Google Scholar 

  3. Kim J K, Wankat P C. Quaternary distillation systems with less than n − 1 columns. Industrial & Engineering Chemistry Research, 2004, 43(14): 3838–3846

    Article  CAS  Google Scholar 

  4. Yeomans H, Grossmann I E. A systematic modeling framework of superstructure optimization in process synthesis. Computers & Chemical Engineering, 1999, 23(6): 709–731

    Article  CAS  Google Scholar 

  5. Yeomans H, Grossmann I E. Disjunctive programming models for the optimal design of distillation columns and separation sequences. Industrial & Engineering Chemistry Research, 2000, 39(6): 1637–1648

    Article  CAS  Google Scholar 

  6. Caballero J A, Grossmann I E. Logic-based methods for generating and optimizing thermally coupled distillation systems. Computer-Aided Chemical Engineering, 2002, 10: 169–174

    Article  CAS  Google Scholar 

  7. Caballero J A, Grossmann I E. Design of distillation sequences: From conventional to fully thermally coupled distillation systems. Computers & Chemical Engineering, 2004, 28(11): 2307–2329

    Article  CAS  Google Scholar 

  8. Zou X, Cui Y H, Dong H G, Wang J Q, Grossmann I E. Optimal design of complex distillation system for multicomponent zeotropic separations. Chemical Engineering Science, 2012, 75: 133–143

    Article  CAS  Google Scholar 

  9. Errico M, Rong B G, Tola G, Turunen L. A method for systematic synthesis of multicomponent distillation systems with less than n-1 columns. Chemical Engineering and Processing: Process Intensification, 2009, 48(4): 907–920

    Article  CAS  Google Scholar 

  10. Rong B G, Errico M. Synthesis of intensified simple column configurations for multicomponent distillations. Chemical Engineering and Processing, 2012, 62: 1–17

    Article  CAS  Google Scholar 

  11. Rong B G. A systematic procedure for synthesis of intensified nonsharp distillation systems with fewer columns. Chemical Engineering Research & Design, 2014, 92(10): 1955–1968

    Article  CAS  Google Scholar 

  12. Errico M, Rong B G, Torres-Ortega C E, Segovia-Hernandez J G. The importance of the sequential synthesis methodology in the optimal distillation sequences design. Computers & Chemical Engineering, 2014, 62: 1–9

    Article  CAS  Google Scholar 

  13. An W Z, Yuan X G. A simulated annealing-based approach to the optimal synthesis of heat-integrated distillation sequences. Computers & Chemical Engineering, 2009, 33(1): 199–212

    Article  CAS  Google Scholar 

  14. Luo Y Q, Yuan X G, Dong F L. Synthesis and heat integration of thermally coupled complex distillation system. International Journal of Energy Research, 2009, 34(7): 626–634

    Google Scholar 

  15. Wang F, Luo Y Q, Yuan X G. A formulation methodology for multicomponent distillation sequences based on stochastic optimization. Chinese Journal of Chemical Engineering, 2016, 24(9): 1229–1235

    Article  CAS  Google Scholar 

  16. Zhang S, Luo Y Q, Ma Y J, Yuan X G. Simultaneous optimization of nonsharp distillation sequences and heat integration networks by simulated annealing algorithm. Energy, 2018, 162: 1139–1157

    Article  CAS  Google Scholar 

  17. Ivakpour J, Kasiri N. Synthesis of distillation column sequences for nonsharp separations. Industrial & Engineering Chemistry Research, 2009, 48(18): 8635–8649

    Article  CAS  Google Scholar 

  18. Shah V H, Agrawal R. A matrix method for multicomponent distillation sequences. AIChE Journal. American Institute of Chemical Engineers, 2010, 56(7): 1759–1775

    Article  CAS  Google Scholar 

  19. Shenvi A A, Shah V H, Zeller J A, Agrawal R. A synthesis method for multicomponent distillation sequences with fewer columns. AIChE Journal. American Institute of Chemical Engineers, 2012, 58(8): 2479–2494

    Article  CAS  Google Scholar 

  20. Kaibel G, Schoenmakers H. Process synthesis and design in industrial practice. Computer-Aided Chemical Engineering, 2002, 10: 9–22

    Article  CAS  Google Scholar 

  21. Ma Y J, Luo Y Q, Yuan X G. Simultaneous optimization of complex distillation systems with a new pseudo-transient continuation model. Industrial & Engineering Chemistry Research, 2017, 56(21): 6266–6274

    Article  CAS  Google Scholar 

  22. Ma Y J, Luo Y Q, Ma X, Chen D L, Yuan X G. Fast algorithms for equation-oriented flowsheet simulation and optimization using pseudo-transient models. Industrial & Engineering Chemistry Research, 2018, 57(42): 14124–14142

    Article  CAS  Google Scholar 

  23. Ma Y J, Luo Y Q, Zhang S, Yuan X G. Simultaneous optimization of complex distillation systems and heat integration using pseudo-transient continuation models. Computers & Chemical Engineering, 2018, 108: 337–348

    Article  CAS  Google Scholar 

  24. Dowling A W, Biegler L T. Rigorous optimization-based synthesis of distillation cascades without integer variables. Computer-Aided Chemical Engineering, 2014, 33: 55–60

    Article  CAS  Google Scholar 

  25. Luyben W L. Distillation Design and Control Using Aspen™ Simulation. USA: John Wiley & Sons, Inc, 2006, 87–89

    Book  Google Scholar 

Download references

Acknowledgements

This study was supported by the National Natural Science Foundation of China (Grant Nos. 21978203 and 21676183).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yiqing Luo.

Electronic Supplementary Material

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hou, H., Luo, Y. A novel method for generating distillation configurations. Front. Chem. Sci. Eng. 14, 834–846 (2020). https://doi.org/10.1007/s11705-019-1855-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11705-019-1855-7

Keywords

Navigation