Abstract
A significant number of materials show different mechanical behavior under dynamic loads compared to quasi-static (Salvado et al. in Prog. Mater. Sci. 88:186–231, 2017). Therefore, a comprehensive study of material dynamic behavior is essential for applications in which dynamic loads are dominant (Li et al. in J. Mater. Process. Technol. 255:373–386, 2018). In this work, aluminum 6061-T6, as an example of ductile alloys with numerous applications including in the aerospace industry, has been studied under quasi-static and dynamic tensile tests with strain rates of up to \(156~\mbox{s}^{-1}\). Dogbone specimens were designed, instrumented and tested with a high speed servo-hydraulic load frame, and the results were validated with the literature. It was observed that at a strain rate of \(156~\mbox{s}^{-1}\) the yield and ultimate strength increased by \(31\%\) and \(33\%\) from their quasi-static values, respectively. Moreover, the failure elongation and fracture energy per unit volume also increased by \(18\%\) and \(52\%\), respectively. A Johnson–Cook model was used to capture the behavior of the material at different strain rates, and a modified version of this model was presented to enhance the capabilities of the original model, especially in predicting material properties close to the failure point. Finally, the fracture surfaces of specimens tested under quasi-static and dynamic loads were compared and conclusions about the differences were drawn.
Similar content being viewed by others
References
Ahn, K., Huh, H., Yoon, J.: Rate-dependent hardening model for pure titanium considering the effect of deformation twinning. Int. J. Mech. Sci. 98, 80–92 (2015)
Borsutzki, M., et al.: Recommendations for Dynamic Tensile Testing of Sheet Steels. International Iron and Steel Institute (2005)
Bruce, D.M., et al.: Assessment of the strain-rate dependent tensile properties of automotive sheet steels. In: 2004 SAE World Congress (2004)
Cao, Y., Ahlström, J., Karlsson, B.: Mechanical behavior of a rephosphorized steel for car body applications: effects of temperature, strain rate, and pretreatment. J. Eng. Mater. Technol. 133(2), 021019 (2011)
Cheng, J., Nemat-Nasser, S., Guo, W.: A unified constitutive model for strain-rate and temperature dependent behavior of molybdenum. Mech. Mater. 33(11), 603–616 (2001)
Choi, M.K., et al.: Measurement uncertainty evaluation with correlation for dynamic tensile properties of auto-body steel sheets. Int. J. Mech. Sci. 130, 174–187 (2017)
Corona, E., Orient, G.E.: An evaluation of the Johnson–Cook model to simulate puncture of 7075 aluminum plates. Sandia National Laboratories, p. 70 (2014)
Diot, S., et al.: Two-step procedure for identification of metal behavior from dynamic compression tests. Int. J. Impact Eng. 34(7), 1163–1184 (2007)
Essersi, O., et al.: Dynamic study of adhesively bonded double lap composite joints. In: 17th International Conference on Composite Materials, ICCM-17, Edinburgh (2009)
Fitoussi, J., et al.: Experimental methodology for high strain-rates tensile behaviour analysis of polymer matrix composites. Compos. Sci. Technol. 65(14), 2174–2188 (2005)
Gray, G., Blumenthal, W.R.: Split-Hopkinson Pressure Bar Testing of Soft Materials, vol. 8, pp. 1093–1114. ASTM International, Materials Park (2000)
Huang, G., Yan, B., Zhu, H.: The effect of strain rate on tensile properties and fracture strain. In: Great Design in Steel Seminar, Livonia, MI (2011)
Huh, H., et al.: Dynamic tensile characteristics of TRIP-type and DP-type steel sheets for an auto-body. Int. J. Mech. Sci. 50(5), 918–931 (2008)
Huh, H., Lim, J.H., Park, S.H.: High speed tensile test of steel sheets for the stress–strain curve at the intermediate strain rate. Int. J. Automot. Technol. 10(2), 195–204 (2009)
Huh, H., Lee, H.J., Song, J.H.: Dynamic hardening equation of the auto-body steel sheet with the variation of temperature. Int. J. Automot. Technol. 13(1), 43 (2012)
Huh, H., et al.: Standard uncertainty evaluation for dynamic tensile properties of auto-body steel-sheets. Exp. Mech. 54(6), 943–956 (2014)
ISO, ISO 26203-2:2011; Metallic materials—Tensile testing at high strain rates—Part 2: Servo-hydraulic and other test systems. International Organization for Standardization: Switzerland, p. 15 (2011)
Johnson, G.R., Cook, W.H.: Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures. Eng. Fract. Mech. 21(1), 31–48 (1985)
Kwon, J.B., Huh, H., Ahn, C.N.: An improved technique for reducing the load ringing phenomenon in tensile tests at high strain rates. In: Annual Conference and Exposition on Experimental and Applied Mechanics, Costa Mesa, United States, 2016. Springer, New York (2016)
LeBlanc, M.M., Lassila, D.H.: A hybrid technique for compression testing at intermediate strain rates. Exp. Tech. 20(5), 21–24 (1996)
Li, G., et al.: Study on AA5182 aluminum sheet formability using combined quasi-static-dynamic tensile processes. J. Mater. Process. Technol. 255, 373–386 (2018)
Mansilla, et al.: Dynamic tensile testing for determining the stress–strain curve at different strain rate. In: 6th International Conference on Mechanical and Physical Behaviour of Materials Under Dynamic Loading, vol. 10(9), pp. 695–700 (2000)
Martin, B.E., et al.: Moisture effects on the high strain-rate behavior of sand. Mech. Mater. 41(6), 786–798 (2009)
Nemat-Nasser, S., Isaacs, J.B., Starrett, J.E.: Hopkinson techniques for dynamic recovery experiments. Proc. R. Soc. Lond. Ser. A, Math. Phys. Sci. 435(1894), 371–391 (1991)
Nemat-Nasser, S., Guo, W.G., Cheng, J.Y.: Mechanical properties and deformation mechanisms of a commercially pure titanium. Acta Mater. 47(13), 3705–3720 (1999)
Othman, R., et al.: A modified servo-hydraulic machine for testing at intermediate strain rates. Int. J. Impact Eng. 36(3), 460–467 (2009)
Ou, Y., Zhu, D.: Tensile behavior of glass fiber reinforced composite at different strain rates and temperatures. Constr. Build. Mater. 96, 648–656 (2015)
Pan, W., Schmidt, R.: Strain rate effect in material testing of bulk adhesive. In: 9th International Conference on Structures Under Shock and Impact 2006, SUSI 2006, SU06, The New Forest (2006)
Pilcher, A., et al.: High strain rate testing of bovine trabecular bone. J. Biomech. Eng. 132(8), 081012 (2010)
Ravichandran, G., Subhash, G.: Critical appraisal of limiting strain rates for compression testing of ceramics in a split Hopkinson pressure bar. J. Am. Ceram. Soc. 77(1), 263–267 (1994)
Rusinek, A., et al.: Dynamic behaviour of high-strength sheet steel in dynamic tension: experimental and numerical analyses. J. Strain Anal. Eng. Des. 43(1), 37–53 (2008)
SAE: High Strain Rate Testing of Polymers, p. 27. SAE International, Warrendale (2008)
Salvado, F.C., et al.: A review on the strain rate dependency of the dynamic viscoplastic response of FCC metals. Prog. Mater. Sci. 88, 186–231 (2017)
Sarva, S.S., et al.: Stress–strain behavior of a polyurea and a polyurethane from low to high strain rates. Polymer 48(8), 2208–2213 (2007)
Schossig, M., et al.: Effect of strain rate on mechanical properties of reinforced polyolefins. In: 16th European Conference of Fracture. Kluwer Academic, Dordrecht (2006)
Song, B., et al.: Determination of early flow stress for ductile specimens at high strain rates by using a SHPB. Exp. Mech. 47(5), 671–679 (2007)
Song, B., et al.: High-rate characterization of 304L stainless steel at elevated temperatures for recrystallization investigation. Exp. Mech. 50(4), 553–560 (2010)
Wang, Y., et al.: Characterization of high-strain rate mechanical behavior of AZ31 magnesium alloy using 3D digital image correlation. Adv. Eng. Mater. 13(10), 943–948 (2011)
Wu, H., Ma, G., Xia, Y.: Experimental study of tensile properties of PMMA at intermediate strain rate. Mater. Lett. 58(29), 3681–3685 (2004)
Xia, Y., Zhu, J., Zhou, Q.: Verification of a multiple-machine program for material testing from quasi-static to high strain-rate. Int. J. Impact Eng. 86, 284–294 (2015)
Xia, Y., et al.: Design and verification of a strain gauge based load sensor for medium-speed dynamic tests with a hydraulic test machine. Int. J. Impact Eng. 88, 139–152 (2016)
Xiao, X.: Dynamic tensile testing of plastic materials. Polym. Test. 27(2), 164–178 (2008a)
Xiao, X.: Analysis of dynamic tensile testing. In: 11th International Congress and Exhibition on Experimental and Applied Mechanics. Society for Experimental Mechanics, Orlando (2008b)
Yan, B., et al.: Recommended Practice for Dynamic Testing for Sheet Steels—Development and Round Robin Tests. SAE International, Warrendale (2006)
Yang, X., Hector, L.G., Wang, J.: A combined theoretical/experimental approach for reducing ringing artifacts in low dynamic testing with servo-hydraulic load frames. Exp. Mech. 54(5), 775–789 (2014)
Zhang, D.N., et al.: A modified Johnson–Cook model of dynamic tensile behaviors for 7075-T6 aluminum alloy. J. Alloys Compd. 619, 186–194 (2015)
Zhu, D., et al.: Characterization of dynamic tensile testing using aluminum alloy 6061-T6 at intermediate strain rates. J. Eng. Mech. 137(10), 669–679 (2011a)
Zhu, D., et al.: Modal analysis of a servo-hydraulic high speed machine and its application to dynamic tensile testing at an intermediate strain rate. Exp. Mech. 51(8), 1347–1363 (2011b)
Acknowledgements
The author acknowledges the great assistance from Richard Desnoyers, Andrew Christie, John Rogers, Gang Li, John MacMillan, Behnam Ashrafi, Alex Naftel, Joshua Jones, and Andrew Johnston. Financial support by the National Research Council Canada (NRC) through the Security Materials Technology (SMT) program is also appreciated.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Rahmat, M. Dynamic mechanical characterization of aluminum: analysis of strain-rate-dependent behavior. Mech Time-Depend Mater 23, 385–405 (2019). https://doi.org/10.1007/s11043-018-9393-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11043-018-9393-0