Abstract
In order to clarify the degradation behavior of MgO refractory by BOF slags containing CaCl2, some laboratory experiments were carried out at steelmaking temperature to simulate the interaction between the refractory and slags. Three slag systems (viz. CaCl2-free, CaCl2-added and CaF2-added slags) were considered in this study. It is found that a solid solution magnesiowustite (MW) layer can be observed at the boundary between the refractory and the slags, and its thickness increases with time. In the MW layer, MgO diffuses to the slag, while FeO diffuses oppositely to the refractory. The dissolution of MgO refractory into the CaCl2-added slags reduces the solubility of CaCl2 in the slags, and causes a CaCl2 layer precipitated near the MW layer. The CaCl2 layer acts as a barrier to hinder the diffusion of MgO and FeO, thus leading to a thinner MW layer and a lower MgO content in the slags in contrast to the CaCl2-free slag. In the case of the CaF2-added slag, the thickest MW layer and the highest MgO content are obtained. So, the addition of CaCl2 into BOF slag would weaken the degradation of MgO refractory, while the addition of CaF2 plays an opposite role.
Similar content being viewed by others
References
J. Park, K. Lee, J. Pak, and Y. Chung: ISIJ Int., 2014, vol. 54(9), pp. 2059–63.
Y. Chen, G.A. Brooks, and S.A. Nightingale: Can. Metall. Quart., 2005, vol. 44(3), pp. 323–30.
W.E. Lee and S. Zhang: Int. Mater. Rev., 1999, vol. 44(3), pp. 77–104.
J.S. Han, J.H. Heo, and J.H. Park: Ceram. Int., 2019, vol. 45(8), pp. 10481–91.
L. Chen, M. Guo, H. Shi, P.T. Jones, B. Blanpain, A. Malfliet, and V. Pandolfelli: J. Am. Ceram. Soc., 2016, vol. 99(11), pp. 3754–60.
S. Zhang, H. Sarpoolaky, N.J. Marriott, and W.E. Lee: Br. Ceram. Trans., 2013, vol. 99, pp. 248–55.
A.P. Luz, M.A.L. Braulio, A.G.T. Martinez, and V.C. Pandolfelli: Ceram. Int., 2011, vol. 37(8), pp. 3109–16.
D. Wang, X. Li, H. Wang, Y. Mi, M. Jiang, and Y. Zhang: J. Non-Cryst. Solids, 2012, vol. 358(9), pp. 1196–1201.
J. Liu, M. Guo, P.T. Jones, F. Verhaeghe, B. Blanpain, and P. Wollants: J. Eur. Ceram. Soc., 2007, vol. 27(4), pp. 1961–72.
S. Rose and T.D. Mcgee: Am. Ceram. Soc. Bull., 1978, vol. 57, pp. 674–79.
X.M. Ren, B.Y. Ma, S.M. Li, H.X. Li, G.Q. Liu, W.G. Yang, F. Qian, S.X. Zhao, J.K. Yu: J. Iron Steel Res. Int., 2021, vol. 28(1), pp. 38–45.
H.J. Wang, R. Caballero, and D. Sichen: J. Eur. Ceram. Soc., 2018, vol. 38(2), pp. 789–97.
H.J. Wang and D. Sichen: Metall. Mater. Trans. B, 2016, vol. 47B(3), pp. 1858–65.
I. Kasimagwa, V. Brabie, and P.G. Jonsson: Ironmak. Steelmak., 2014, vol. 41(2), pp. 121–31.
J. Bygden, T. Debroy, and S. Seetharaman: Ironmak. Steelmak., 1994, vol. 21(4), pp. 318–23.
Y.W. Wei, Y.J. Dong, T. Zhang, J.F. Chen, and W. Yan: J. Iron Steel Res. Int., 2020, vol. 27, pp. 55–61.
S.M. Jung and D.J. Min: ISIJ Int., 2010, vol. 50(11), pp. 1632–36.
Y.J. Kim and D.J. Min: Steel Res Int., 2012, vol. 83(9), pp. 852–60.
S.A. Suvorov and V.V. Kozlv: Refract. Ind. Ceram., 2014, vol. 55(2), pp. 127–29.
S. Amini, M. Brungs, S. Jahanshahi, and O. Ostraovski: ISIJ Int., 2006, vol. 46(11), pp. 1554–59.
M. Umakoshi, K. Mori, and Y. Kawai: Kyushu Daigaku Kogaku, 1980, vol. 53, pp. 191–206.
M. Umakoshi, K. Mori, and Y. Kawai: Trans. Iron Steel Inst. Jpn., 1984, vol. 24(7), pp. 532–39.
M.A. Tayeb, A.N. Assis, S. Sridhar, and R.J. Fruehan: Metall. Mater. Trans. B, 2015, vol. 46B(3), pp. 1112–14.
P. Zhang and S. Seetharaman: J. Am. Ceram. Soc., 1994, vol. 77(4), pp. 970–76.
M.K. Oh and J.H. Park: Ceram. Int., 2021, vol. 47(14), pp. 20387–98.
J.H. Park, M.O. Suk, I.-H. Jung, M. Guo, and B. Blanpain: Steel Res. Int., 2010, vol. 81(10), pp. 860–68.
J.H. Park: Calphad-Comput. Coupling Ph. Diagr. Thermochem., 2007, vol. 31(2), pp. 149–54.
J.S. Han, J.G. Kang, J.H. Shin, Y. Chung, and J.H. Park: Ceram. Int., 2018, vol. 44(11), pp. 13197–13204.
Z.W. Yan, Z.Y. Deng, M.Y. Zhu, and L.Q. Huo: Metall. Mater. Trans. B, 2021, vol. 52B(1), pp. 1142–53.
Z.W. Yan, Z.Y. Deng, and M.Y. Zhu: Metall. Metall. Mater. Trans. B, 2021, vol. 52B(4), pp. 2474–83.
Z.W. Yan, Z.Y. Deng, and M.Y. Zhu: Metall. Mater. Trans. B, 2021, vol. 52B(4), pp. 2806–15.
P. Patnaik: Handbook of Inorganic Chemicals. The McGraw-Hill Companies, Inc., 2019, p. 162.
P. Williams, M. Sunderland, and G. Briggs: Ironmak. Steelmak., 1982, vol. 9(4), pp. 150–62.
Y. Wanibe, T. Shimoda, K. Ito, and H. Sakao: Trans. ISIJ, 1983, vol. 69(10), pp. 1280–87.
M. Ito and K. Morita: Mater. Trans., 2004, vol. 45(8), pp. 2712–18.
C. Wang, J.L. Zhang, Z.J. Liu, K.X. Jiao, G.W. Wang, J.Q. Yang, and K.C. Chou: Metall. Mater. Trans. B, 2017, vol. 48B(1), pp. 328–34.
Acknowledgments
The authors are thankful for the financial support of The National Natural Science Foundation of China (Grant Nos. 52074073 and U20A20272) to this study.
Conflict of interest
The authors declare that they have no conflict of interest.
Author information
Authors and Affiliations
Corresponding authors
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Yan, Z., Deng, Z. & Zhu, M. Degradation Behavior of MgO Refractory by BOF Slags Containing Calcium Chloride. Metall Mater Trans B 53, 3115–3123 (2022). https://doi.org/10.1007/s11663-022-02590-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11663-022-02590-7