Abstract
This work presents a variable RF MEMS capacitor based on five cantilever shunt switches for the first time. Conceptually, the proposed varactor design comprises five identical cantilever shunt switches, which allow the creation of 32 discrete capacitance values ranging from 0.091 to 6.04 pF. The latter translates to a tuning range of around 67. The overall varactor’s size is 400 μm × 850 μm. As verified by finite element simulations, the proposed beam configuration reduces sensitivity to in-plane residual stresses, which alleviates the pull-in voltage effect. The pull-in voltage and switching time were 24.18 V and 2.39 μs, respectively. It was found that the pull-in voltage of 24.18 V is less affected by the residual stresses. The high capacitance ratio of the varactor is achieved by the new design of a fixed and different capacitor with asymmetric design as the base structure of the varactor. The minimum capacitance (Cmin) is minimized by selecting the minimum overlap capacitor area. Moreover, the selection of fixed plate capacitors minimized the stresses. A thin layer of 0.5 μm was deposited on specified regions to avoid contact between the drive electrodes and the beam structure, thus improving the device's reliability. Furthermore, investigated and verified in-plane residual stress (induced by the fabrication process) and stress gradient's effects on spring constant and the beam's displacement profile. It was verified that the beam's behavior is minimally affected by the in-plane residual stresses, attributed to 3.2 GPa. The proposed RF-MEMS varactor provides a good solution for wireless multi-standard communication systems, such as phase shifters and reconfigurable filters as RF MEMS switching and varactors can be fabricated in a small package with low cost, low insertion loss, high linearity, high isolation, and low power consumption.
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This work was partially funded by American University in Cairo, Faculty Support Grant# RSG1-20.
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Sharaf, A., Nasr, A., Elshurafa, A.M. et al. Design analysis and simulation of a digital RF MEMS varactor with high capacitive ratio. Microsyst Technol 28, 1831–1844 (2022). https://doi.org/10.1007/s00542-022-05318-4
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DOI: https://doi.org/10.1007/s00542-022-05318-4