Abstract
For solving the modeling problem of porous structure design of bone scaffold, a modeling method of porous bone scaffold based on voxel model was proposed. Firstly, the surface of model triangular facets of bone scaffold was reconstructed by moving cube (MC) algorithm with the computer tomographic (CT) images. Secondly, a rapidly slicing algorithm based on surface model was proposed to obtain the cross-sectional profile of bone scaffold. Then, an isometric scanning line of cross-sectional profile was filled and dispersed to construct voxel model; subsequently, the pore unit was designed based on voxel, and the voxel model of porous bone scaffold was constructed by filling the pore units; finally, combined with additive manufacturing process, a method to generate processing path directly based on the voxel model was proposed. It can be concluded from the experiment that the porous bone scaffold could be constructed by the proposed algorithm. The parameters including pore size and porosity on the bone scaffold could be controlled through adjusting the voxel size and pore unit structures. The processing path was obtained directly from the voxel model, thus providing a feasible method for the design and manufacture of the porous bone scaffold.
Similar content being viewed by others
References
Liang JH, Li RY, Liu GC et al (2017) Design of the porous orthopedic implants: research and application status. Ch J Tissue Eng Res 21(15):2410–2417
Surmeneva M, Surmenev R, Chudinova E, Koptioug A, Tkachev M, Gorodzha LE (2017) Fabrication of multiple-layered gradient cellular metal scaffold via electron beam melting for segmental bone reconstruction. Mater Des 133:195–204
Han N, Zhao J (2010) The development of scaffolds in cartilage tissue engineering [J]. J Med Postgrad 23(01):94–96
Gui H, Li P, Zhang W (2013) Materials and methods for preparation of tissue-engineered cartilage Scaffolds[J]. J Clin Rehabil Tissue Eng Res 17(3):509–516
Heinl P, Müller L, Körner C, Singer RF, Müller FA (2008) Cellular Ti-6Al-4Vstructures with interconnected macro porosity for bone implants fabricated by selective electron beam melting. Acta Biomater 4:1536–2154
Mullen L, Stamp RC, Brooks WK, Jones E, Sutclife CJ (2009) Selective laser melting: a regular unit cell approach for the manufacture of porous, titanium, bone in-growth constructs, suitable for orthopedic applications. J Biomed Mater Res B Appl Biomater 89:325–334
Campoli G, Borlefs M, Amin Yavari S, Wauthle R, Weinans H, Zadpoor AA (2013) Mechanical properties of open-cell metallic biomaterials manufactured using additive manufacturing. Mater Des 49:957–965
Jin JC, Wang Y, Ma WH, Zhu YB (2016) Application progresses of 3D-bioprinting technology in scaffold constitution for tissue engineering and tissue regeneration. Space Med Med Eng 29(06):462–468
Shao HF, He Y, Fu JZ (2018) Research advance of degradable artificial bone with additive manufacturing: customization from geometric shape to property. J Zhejiang Univ 03:1–22
Top N, Sahin İ, Gokce H, Gokce H (2021) Computer-aided design and additive manufacturing of bone scaffolds for tissue engineering: state of the art. J Mater Res. https://doi.org/10.1557/s43578-021-00156-y
Khanaki HR, Rahmati S, Nikkhoo M (2020) Numerical and analytical simulation of multilayer cellular scaffolds. J Braz Soc Mech Sci Eng 42:268
Yan RZ, Luo DM, Qin XY (2016) Digital modeling for the individual mandibular 3D mesh scaffold based on 3D printing technology. Ch J Stomatol 51(5):280–285
Cai S, Xi J (2008) A control approach for pore size distribution in the bone scaffold based on the hexahedral mesh refinement. Comput Aided Design-London-Butterworth then Elsevier 40(10–11):1040–1050
Cai S,Xi J,Chua C K (2012) A Novel Bone Scaffold Design Approach Based 011 Shape Function and All-Hexahedral Mesh Refinement//Computer-Aided Tissue Engineering Humana Press: 45–55
You F, Yao Y, Qingxi HU (2011) Generation and evaluation of porous structure of bionic bone scaffold. J Mech Eng 47(01):138–144
You F, Hu QX, Zhu XJ (2013) Integrated evaluation inner structure performance of regenerative bone scaffold. Ch Mech Eng 24(20):2768–2774
Cheah CM, Chua CK, Leong KF et al (2003) Development of a tissue engineering scaffold structure library for rapid prototyping. Part 1: investigation and classification. Int J Adv Manuf Technol 21(4):291–301
Cheah CM, Chua CK, Leong KF et al (2003) Development of a tissue engineering scaffold structure library for rapid prototyping. Part 2: parametric library and assembly program. Int J Adv Manuf Technol 21(4):302–312
Cheah CM, Chua CK, Leong KF et al (2004) Automatic algorithm for generating complex polyhedral scaffold structures for tissue engineering. Tissue Eng 10(3–4):595–610
Naing MW, Chua CK, Leong KF et al (2005) Fabrication of customised scaffolds using computer-aided design and rapid prototyping techniques. Rapid Prototyp J 11(4):249–259
Naing MW, Chua CK, Leong KF (2008) Computer aided tissue engineering scaffold fabrication //Virtual prototyping & bio manufacturing in medical applications. Springer, US, New York, pp 67–85
Chantarapanich N, Puttawibul P, Sucharitpwatskul S et al (2012) Scaffold library for tissue engineering: a geometric evaluation. Comput Math Methods Med 3:565–569
You Y H, Kou S T, Tan S T (2016) A new approach for irregular porous structure modeling based on centroidal Voronoi tessellation and B-spline. Comput-Aided Design Appl: 484–489
Li H, Luo Z, Gao L et al (2018) Topology optimization for concurrent design of structures with multi-patch microstructures by level sets. Comput Methods Appl Mech Eng 331:536–561
Fu JJ, Xia L, Gao L et al (2019) Topology optimization of periodic structures with substructuring. J Mech Design 141(7):071403
Almeida HA, Bártolo PJ (2014) Design of tissue engineering scaffolds based on hyperbolic surfaces: Structural numerical evaluation. Med Eng Phys 36:1033–1040
Qinghui WANG, Gang XIA, Zhijia XU et al (2016) Modelling the microstructures of cancellous bone based on triply periodic minimal surface for tissue engineering. J Comput-Aided Design Comput Gr 28(11):1949–1956
Castro APG, Ruben RB, Gonçalves SB et al (2019) Numerical and experimental evaluation of TPMS Gyroid scaffolds for bone tissue engineering. Comput Methods Biomech Biomed Engin 22(6):567–573
Maszybrocka J, Gapiński B, Dworak M et al (2019) The manufacturability and compression properties of the Schwarz Diamond type Ti6Al4V cellular lattice fabricated by selective laser melting. Int J Adv Manuf Technol 105(7):3411–3425
Zhang XY, Fang G, Leeflang S et al (2019) Topological design, permeability and mechanical behavior of additively manufactured functionally graded porous metallic biomaterials. Acta Biomater 84:437–452
Ruining GAO, Xiang LI et al (2019) Design and mechanical properties analysis of radially graded porous scaffolds. J Mech Eng 57(3):220–226
Abou-Ali AM, Al-Ketan O, Rowshan R et al (2019) Mechanical response of 3D printed bending-dominated ligament-based triply periodic cellular polymeric solids. J Mater Eng Perform 28(4):2316–2326
Lorensen WE, Cline HE (1987) Marching cubes: A high resolution 3D surface construction algorithm. ACM Siggraph Computer Graphics 21(4):163–169
Yu WW, He F, Xi P (2010) Improvement of MC method for 3D reconstructed model based on spine CT images. Comput Eng Appl 46(2):25–28
Mao Y, Chen ZB (2007) Bionic design of human bone microstructure based on fractal theory. Ch J Tissue Eng Res 14:2784–2786
Mao Y, Chen Z B, et al (2004) 3D Bionics Artificial Bone Design Based on Medical Images. Ch J Stereol Image Anal (03): 160–163+172
Kou XY, Tan ST (2010) A simple and effective geometric representation for irregular porous structure modeling. Comput Aided Des 42(10):930–941
Acknowledgements
The project was supported by the National Science Foundation for postdoctoral (No. 51605145) and Henan Province key science and technology research project (No. 51605145).
Funding
National Natural Science Funds for Young Scholars of China(CN),51605145,Li Yao-song
Author information
Authors and Affiliations
Corresponding author
Additional information
Technical Editor: Adriano Almeida Gonçalves Siqueira.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Zhang, Zy., Ou, Lm., Zhang, J. et al. Study on rapid modeling and manufacturing method of porous bone scaffold based on voxel model. J Braz. Soc. Mech. Sci. Eng. 43, 566 (2021). https://doi.org/10.1007/s40430-021-03289-7
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s40430-021-03289-7