Abstract
This study evaluates the effects of new bio-based nanolubricants blend formulation on the machinability improvement during the turning Inconel 718 alloys. Different proportion of coconut oil (CO), sodium dodecylbenzenesulphonate (SDBS), cocoamidopropyl betaine (CAPB) with 0.5% of aluminium oxide (Al2O3) nanoparticles were blended according to the mixture-design methodology to form the nanolubricants emulsion. Machining responses of tool wear, surface roughness, cutting power and spindle power were comprehensively assessed. The analyses revealed that a combination of 107.14 g of CO, 22.5 g of SDBS, and 15.36 g of CAPB was an ideal formulation for attaining excellent tribological and machining efficiency in the turning of the aforementioned alloy. Suitability of the formulated bio-based nanolubricants was also confirmed in terms of toxicity, corrosion resistance, and biodegradability.
Similar content being viewed by others
References
Rapeti P, Pasam VK, Rao-Gurram KM, Revuru RS (2016) Performance evaluation of vegetable oil based nano cutting fluids in machining using grey relational analysis-A step towards sustainable manufacturing. J Clean Prod 172:2862–2875
Fernando WLR, Sarmilan N, Wickramasinghe KC, Herath HMCM, Perera GIP (2020) Experimental investigation of minimum quantity lubrication (MQL) of coconut oil based metal working fluid. Mater Today Proc 23:23–26
Rahim EA, Sasahara H (2011) An analysis of surface integrity when drilling inconel 718 using palm oil and synthetic ester under MQL condition. Mach Sci Technol 15(1):76–90
Liu Z, An Q, Xu J, Chen M, Han S (2013) Wear performance of (nc-AlTiN)/(a-Si3N4) coating and (nc-AlCrN)/(a-Si3N4) coating in high-speed machining of titanium alloys under dry and minimum quantity lubrication (MQL) conditions. Wear 305(1–2):249–259
Gutnichenko O, Bushlya V, Bihagen S, Stahl JE (2018) Influence of GnP additive to vegetable oil on machining performance when MQL-assisted turning Alloy 718. Procedia Manuf 25:330–337
Seyedzavvar M, Shabgard M (2019) Investigation into the performance of eco-friendly graphite nanofluid as lubricant in MQL grinding. Mach Sci Technol 23:1–26
Krishnamurthy G, Bhowmick S, Altenhof W, Alpas AT (2017) Increasing efficiency of Ti-alloy machining by cryogenic cooling and using ethanol in MRF. CIRP J Manuf Sci Technol 18:159–172
Schoop J, Sales WF, Jawahir IS (2017) High speed cryogenic finish machining of Ti-6Al4V with polycrystalline diamond tools. J Mater Process Technol 250:1–8
Jamil M, Khan AM, Hegab H, Gong L, Mia M, Gupta MK (2019) Effects of hybrid Al2O3-CNT nanofluids and cryogenic cooling on machining of Ti–6Al–4V. Int J Adv Manuf Technol 102:3895–3909
Khare SK, Sharma K, Phull GS, Pandey VP, Agarwal S (2020) Conventional and cryogenic machining: comparison from sustainability perspective. Mater Today Proc 27:1743–1748
Zainal NA, Zulkifli NWM, Gulzar M, Masjuki HH (2018) A review on the chemistry, production, and technological potential of bio-based lubricants. Renew Sustain Energy Rev 82:80–102
Saikiran M, Ravali G, Kumar P (2019) Comparative study of vegetable based and conventional cutting fluids in machining of copper alloys. Mater Today Proc 19:611–614
Li M, Yu T, Yang L, Li H, Zhang R, Wang W (2019) Parameter optimization during minimum quantity lubrication milling of TC4 alloy with graphene-dispersed vegetable-oil-based cutting fluid. J Clean Prod 209:1508–1522
Wang Y, Li C, Zhang Y, Yang M, Li B, Jia D (2016) Experimental evaluation of the lubrication properties of the wheel / workpiece interface in minimum quantity lubrication (MQL) grinding using different types of vegetable oils. J Clean Prod 127:487–499
Venkatesan K, Mathew AT, Devendiran S, Ghazaly NM, Sanjith S, Raghul R (2019) Machinability study and multi-response optimization of cutting force, Surface roughness and tool wear on CNC turned Inconel 617 superalloy using Al2O3 Nanofluids in Coconut oil. Procedia Manuf 30:396–403
Sen B, Mia M, Mandal UK, Mondal SP (2020) Synergistic effect of silica and pure palm oil on the machining performances of Inconel 690: a study for promoting minimum quantity nano doped-green lubricants. J Clean Prod 258:120755
Sen B, Gupta MK, Mia M, Mandal UK, Mondal SP (2020) Wear behaviour of TiAlN coated solid carbide end-mill under alumina enriched minimum quantity palm oil-based lubricating condition. Tribol Int 148:106310
Tazehkandi AH, Shabgard M, Kiani G, Pilehvarian F (2016) Investigation of the influences of polycrystalline cubic boron nitride (PCBN) tool on the reduction of cutting fluid consumption and increase of machining parameters range in turning Inconel 783 using spray mode of cutting fluid with compressed air. J Clean Prod 135:1637–1649
Marques A, Paipa M, Falco W, Rocha Á (2019) Turning of Inconel 718 with whisker-reinforced ceramic tools applying vegetable-based cutting fluid mixed with solid lubricants by MQL. J Mater Process Technol 266:530–543
Ali MAM, Azmi AI, Murad MN, Zain MZM, Khalil ANM, Shuaib NA (2020) Roles of new bio-based nanolubricants towards eco-friendly and improved machinability of Inconel 718 alloys. Tribol Int 144:106106
Yazid MZA, Ibrahim GA, Said AYM, CheHaron CH, Ghani JA (2011) Surface integrity of Inconel 718 when finish turning with PVD coated carbide tool under MQL. Proc Eng 19:396–401
Efremova-Aaron S, Tosheska-Trajkovska K, Cekovska S, Aaron JJ (2019) Establishment of an EC50 database of pesticides using a Vibrio fischeri bioluminescence method. Luminescence 34(5):508–511
Mansouri K, Ibrik K, Bensalah N, Abdel-Wahab A (2011) Anodic dissolution of pure aluminum during electrocoagulation process: Influence of supporting electrolyte, initial pH, and current density. Ind Eng Chem Res 50(23):13362–13372
Li J, Wang H, Tan J, Fan C (2019) Low temperature sintering and microwave dielectric properties of Nd[(Zn0.7Co0.3)0.5Ti0.5]O3 ceramics derived from the powders synthesized by ethylenediaminetetraacetic acid precursor route. Ceram Int 45(18):24044–24051
Zhu J, Pei Y, Jiao L, Peng Z, Wang P, Wang X, Rong Y (2017) Effect of cutting fluids on corrosion properties and turning surface quality of Fe-based superalloy. Adv Mech Eng 9(11):1–9
Rucker C, Mahmoud WMM, Schwartz D, Kümmerer K (2018) Biodegradation tests of mercaptocarboxylic acids, their esters, related divalent sulfur compounds and mercaptans. Environ Sci Pollut Res 25(19):18393–18411
Chen C, Li X, Chen X, Chai J, Tian H (2019) Development of cemented paste backfill based on the addition of three mineral additions using the mixture design modeling approach. Constr Build Mater 229:116919
Debnath S, Reddy MM, Yi QS (2014) Environmental friendly cutting fl uids and cooling techniques in machining: a review. J Clean Prod 83:33–47
Li M, Yu T, Zhang R et al (2020) Experimental evaluation of an eco-friendly grinding process combining minimum quantity lubrication and graphene-enhanced plant-oil-based cutting fluid. J Clean Prod 244:118747
Padmini R, Vamsi Krishna P, Krishna Mohana Rao G (2016) Effectiveness of vegetable oil based nanofluids as potential cutting fluids in turning AISI 1040 steel. Tribol Int 94:490–501
Zhou M, Xia G, Li J, Chai L, Zhou L (2012) Analysis of factors influencing thermal conductivity and viscosity in different kinds of surfactant solutions. Exp Therm Fluid Sci 36:22–29
Debnath S, Reddy MM, Yi QS (2014) Environmental friendly cutting fluids and cooling techniques in machining: a review. J Clean Prod 83:33–47
Talib N, Rahim EA (2018) Performance of modified jatropha oil in combination with hexagonal boron nitride particles as a bio-based lubricant for green machining. Tribol Int 118:89–104
Ali MAM, Khalil ANM, Azmi AI, Salleh HM (2017) The effects of the size of Al2O3 particles in nanolubricant with added SDBS on surface roughness and tool wear during turning of mild steel. AIP Conf Proc 1885
Zhou JM, Bushlya V, Stahl JE (2012) An investigation of surface damage in the high speed turning of Inconel 718 with use of whisker reinforced ceramic tools. J Mater Process Tech 212(2):372–384
Sayuti M, Sarhan AAD, Hamdi M (2012) An investigation of optimum SiO2 nanolubrication parameters in end milling of aerospace Al6061-T6 alloy. Int J Adv Manuf Technol 67(1–4):833–849
Ajay-Vardhaman BS, Amarnath M, Jhodkar D, Ramkumar J, Chelladurai H, Roy MK (2018) Influence of coconut oil on tribological behavior of carbide cutting tool insert during turning operation. J Brazilian Soc Mech Sci Eng 40(9):450
Lv J, Tang R, Tang W, Liu Y, Zhang Y, Jia S (2017) An investigation into reducing the spindle acceleration energy consumption of machine tools. J Clean Prod 143:794–803
Chen L, Zhang Z, Gong W, Liang Z (2015) Quantifying the effects of fuel compositions on GDI-derived particle emissions using the optimal mixture design of experiments. Fuel 154:252–260
Nam SN, Cho H, Han J, Her N, Yoon J (2018) Photocatalytic degradation of acesulfame K: Optimization using the Box-Behnken design (BBD)—Process Saf. Environ Prot 113:10–21
Acknowledgements
The authors gratefully acknowledge the financial support they received from the Ministry of Higher Education Malaysia through the Fundamental Research Grant Scheme (FRGS) (Grant No. FRGS/1/2016/TK03/UNIMAP/03/2). We would also like to thank Editage (www.editage.com) for English language editing work.
Funding
Kementerian Pengajian Tinggi (Malaysia),FRGS/1/2016/TK03/UNIMAP/03/2,Mohamed Asyraf Mahboob Ali.
Author information
Authors and Affiliations
Corresponding author
Additional information
Technical Editor: Marcelo Areias Trindade.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mahboob Ali, M.A., Azmi, A.I., Murad, M.N. et al. On the effects of bio-based nanolubricants formulation for the turning of Inconel 718. J Braz. Soc. Mech. Sci. Eng. 43, 558 (2021). https://doi.org/10.1007/s40430-021-03285-x
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s40430-021-03285-x