Abstract

To investigate the interface shear characteristics between various geosynthetics and recycled concrete aggregate (RCA), 30 large-scale monotonic direct shear tests were conducted. The main work was to analyse the effect of a biaxial polypropylene geogrid, a glass fiber geogrid, a warp-knitted polyester geogrid, a woven geotextile, and geonet on the interface shear properties of RCA. The test results show that adding a biaxial polypropylene geogrid or a geonet to RCA can improve its interface shear strength. The inclusion of glass fiber geogrids, warp-knitted polyester geogrids, and woven geotextiles decrease the interface shear strength of RCA. The reinforcing RCA with geosynthetics can effectively suppress its shear dilation, and the change in internal friction angle is consistent with the change law of the material interface enhancement coefficient. Finally, the aperture size of a geogrid has a significant effect on the mechanical properties of the geogrid-RCA interface. The interface shear strength increases first and then decreases with an increase in the ratio between aperture size and median particle diameter. It is concluded that there is an optimal range of aperture ratio between a geogrid and RCA.

1. Introduction

In recent years, construction and demolition (C&D) waste has increased year by year, among which waste concrete is the main component, reaching 50% [1]. Recycled concrete aggregate (RCA) is a high-quality substitute for virgin aggregate as base or subgrade material in pavement construction. Recycling of construction and demolition (C&D) waste into aggregate is environmentally beneficial by waste reduction and by preserving landfill space [2, 3].

Many scholars have studied the direct shear characteristics of waste concrete. Poon et al. [4, 5] found that recycled concrete aggregate (RCA) in C&D is a good substitute for natural roadbed fillers. Azam and Cameron [6] found that RCA can be used in pavements, sidewalks, and other construction applications. Alnedawi and Rahman [7] and Vieira and Pereira [8] showed through experiments that the rock properties of RCA vary only slightly, RCA can be used as a filler in reinforced structures, and it has good road performance. Those experimental studies have shown that RCA is a high-quality recycled material.

The geosynthetics are widely used in retaining walls, roadbed engineering, and dam engineering. The inclusion of geosynthetics will inevitably involve the coupling behaviour of different materials, including large displacement and strain softening behaviour [911]. The interaction of the stiffened interface with soil has a significant effect on the safety and stability of actual projects [12]. To analyse the shear strength of the reinforced soil interface, the direct shear test is one of the most important research methods [13, 14]. Laboratory direct shear test studies have shown that different stress levels and different types of fillers cause great differences and complexities in the shear strengths and deformations of the interface between the reinforcement and the soil [1517]. In a study of RCA applied to reinforced structures, Wang et al. [18] showed that adding a geogrid to RCA under repeated loading has a greater impact on the permanent deformation and elastic modulus. Touahaia et al. [19] studied the shear strength characteristics of RCA materials and showed that the presence of geosynthetics led to a marked increase in the shear resistance of the material and greatly restricted the deformation of a sample. Arulrajah et al. [20] used an improved large-scale direct shear instrument to determine the shear test results of C&D aggregates and reinforced materials. They detected the interface shear resistance of reinforced concrete by using the improved direct shear test device. The shear resistance was higher than that found using the conventional test method, and they found that, among the reinforced C&D materials, RCA had the highest interfacial peak shear strength and interfacial residual shear strength.

Existing experimental research has focussed mainly on the shear properties of the material itself, which shows good road performance. In the analyses of the reinforced recycle concrete aggregate interface, most of them focus on analysing the interface shear characteristics affected by other factors with the same geosynthetic. However, few direct shear tests have been performed on the interfaces between RCA and various geosynthetics. To better understand the shear mechanism of reinforced recycle concrete aggregate interface, a series of direct shear tests were conducted in this study on the interface between RCA with various geosynthetics types. The aim in this paper is to analyse the influence of various geosynthetic types, geogrid aperture sizes, and normal stresses on the shear strength of the reinforced RCA interface through large-scale direct shear apparatus.

2. Experimental Investigation

2.1. Test Apparatus

The apparatus used in this research was a Shear Trac III indoor large-scale direct shear apparatus (Geocomp, USA). The size and structure of the upper and lower boxes of the apparatus are shown in Figure 1. The length of the lower shear box in the shear direction is longer than that of the upper shear box. This different direct shear box size is used to ensure that the shear area remains unchanged while avoiding influencing the experiment by reducing the shear area. The shear displacement range was 0 to 100 mm, and the adjustable maximum shear rate was 15 mm/min. The test data were automatically read and recorded by the data software.

2.2. Test Materials
2.2.1. Recycled Concrete Aggregate and Gravel

The RCAs in this test were taken from a demolition site near Chashan Town in Wenzhou, Zhejiang Province, China. Samples were collected manually at the site, and the RCA was taken to the test site for air drying before preliminary screening. It was then broken by a crusher to reduce its particle size and increase material uniformity. In accordance with the Chinese standard JTG F10-2006, “Technical Specification for Highway Subgrade Construction” [21], the RCA was screened, and particles ranging from 4.75 to 26.5 mm in size were taken as the test samples. In accordance with the requirements of the Chinese standard GB/T 50123-1999 “Geotechnical Test Method Standard” [22] for intermediate and off-line grading, RCAs of various particle size ranges were formulated into material S1 with good gradation according to a certain ratio. Gravel S2 was made by Wenzhou University. The dry density of RCA was between 1.695 and 1.89 g/cm3, and its natural water content was between 2.2% and 3.7%. The California bearing ratio (CBR) of RCA is about 51.2%, which meets the requirements of the filling strength of the highway subgrade. As a comparison group, building materials used in the structural laboratory were used, as shown in Figure 2. The gradation curves and physical parameters of the two test materials are shown in Figure 3.

2.2.2. Geosynthetics

The geosynthetics used in the test are shown in Figure 4. There were five kinds of reinforced materials: polypropylene geogrid (PG), fiberglass geogrid (FG), warp-knitted polyester geogrid (WK), woven geotextile (WG), and geonet (GT). PGs of four different aperture sizes were used, including 25/25, 30/30, 35/35, and 40/40; the technical characteristics of the geosynthetics types are shown in Table 1.

2.2.3. Test Programme

This test was conducted under normal stress conditions of 60 kPa, 90 kPa, and 120 kPa; the monotonic direct shear test (MDS) of the interface was conducted between RCA and five different geosynthetic reinforcement types; RCA was conducted with four different grid mesh sizes for the PG materials. The test programme is shown in Table 2. In accordance with China’s standard JTG E50-2006, “Test Regulations for Geosynthetics of Highway Engineering” and previous research results [23], the shear rate of each group of tests was set to 1 mm/min. Compactness control of the RCA test material was a key point. According to the classification standards for relative density, Dr, the sand samples are divided into three kinds of compaction states: loose sand (Dr < 1/3), medium density sand (1/3 < Dr ≤ 2/3), and dense sand (Dr ≥ 2/3). The RCA sample with 90% density is selected in this research. Because the volume of the direct shear box remained constant, a sample with a certain total mass was divided into five 2-cm-thick layers in accordance with the layered filling method. The quality of the RCA and gravel loaded into the shear box was controlled, and they were tamped with a normal hammer to control the packing density to the calibrated height and to ensure that the density of each test sample was consistent. The geosynthetics used in the tests were fixed on the lower shear box by packing with its steel plate and bolts.

3. Results and Discussion

3.1. Stress-Strain Test Results of Gravel and RCA

Before the stress-strain relation curves between RCA and various geosynthetic types were derived, a shear strength analysis of the interface between gravel and RCA was used as a reference. Figure 5 shows the shear test results of gravel and RCA under various normal stress conditions. From Figure 5(a), it can be seen that the stress-strain curves of gravel and RCA appear similar under various normal stresses, and the peak shear strength of gravel and RCA increased markedly as the normal stress increased. When the normal stresses were 60 kPa, 90 kPa, and 120 kPa, the peak shear strengths of the interface corresponding to RCA were 153.4 kPa, 227.5 kPa, and 315.1 kPa, respectively, and the peak shear strengths of the interface corresponding to the gravel were 179.6 kPa, 267.6 kPa, and 368.6 kPa, respectively. The shear stresses of gravel and RCA both reached the peak first, and then, the shear stresses decreased with the increase in shear displacement and gradually became gentle, showing obvious shear softening, and the softening characteristic of the gravel was more obvious than that of the RCA. When the gravel and RCA reached the residual shear strength, the shear displacement used by the RCA was greater than that of the gravel.

Because the shear area remained unchanged in the test, the vertical displacement development law of the contact surface could represent the shear body deformation development law of the shear surface during the shearing process. In this test, the shear dilatation was positive and the shear shrinkage was negative [24]. As shown in Figure 5(b), in the initial stage of shearing, both the gravel and the shear surface of RCA had a short-term shear shrinkage deformation, and then, the gravel and RCA shear surfaces expanded relatively rapidly. The growth rate of the interface dilatancy decreased gradually with the increase in shear displacement. Figure 5(a) shows that the shear deformation of the gravel and RCA decreased markedly with the increase in the normal stress. This phenomenon can be explained by the free-rolling of the gravel and RCA due to the continuous increase in the normal stress. Climbing behaviour was restricted. Large vertical pressure hindered the free movement of the specimen, resulting in a smaller shear deformation. Under the same normal stress conditions, the shear deformation of the RCA was greater than that of the gravel.

Figure 6 shows the envelope curves of the peak shear strength of the interface between gravel and RCA under various normal stresses. The figure shows that the value of the correlation coefficient R2 is close to 1, and the interface shear strength shows a close linear correlation to the normal stress. The Mohr–Coulomb model, , can be used to describe the interface shear strength, so the RCA was obtained in the experiment. The internal friction angle of the RCA was 68.9°, and the internal friction angle of the gravel was 71.5°.

3.2. Influence of Various Geosynthetics Types on the Shear Strength of the RCA Interface

Figure 7(a) shows the shear test results of RCA and various geosynthetic types under a normal stress of 90 kPa. Figure 7 shows that the interfacial shear test results of PG-RCA, FG-RCA, WK-RCA, and GT-RCA all show obvious shear softening. The inflection point and the interface shear test result of WG-RCA show shear hardening; the peak shear strength of PG-RCA was the highest, reaching 267.2 kPa, followed by that of GT-RCA at 237.7 kPa. Relative to RCA by itself, FG-RCA, WK-RCA, and WG-RCA had lower interface peak shear strengths; the strengths were 215.9 kPa, 205.9 kPa, and 222.1 kPa, respectively. Figure 7(b) shows that the interface shear results of the reinforced RCA have obvious dilatancy, but a small amount of shear shrinkage appears in the initial stage. This is because the particles were rearranged, and the interstices of the particles were filled with smaller particles, causing the RCA to temporarily shrink. When dilatancy occurred and the dilatancy rate became smaller, the interface shear strength reached its peak.

When the influences of various geosynthetic types on the shear strength of RCA were analysed, the concept of interface enhancement coefficient [25] was introduced. Quantitative analysis and the evaluation of an RCA reinforced interface were based on the value. The ratio of the shear strength of a reinforced interface to the shear strength of an unreinforced interface was defined as :where is the interface shear strength of RCA and various geosynthetics and is the shear strength of RCA.

Adding stiffened materials can markedly reduce the degree of interfacial shear dilatancy [26], which results from the interactions between geosynthetics and RCA. To evaluate the reinforced RCA, the interfacial shear expansion coefficient [27] was introduced. The value of was defined aswhere is the relative expansion displacement during the shearing process and is the relative compression displacement during the shearing process. Suppress the expansion coefficient value as shown in Figure 8. The figure shows that the values of the PG-RCA, GT-RCA, WK-RCA, WG-RCA, and FG-RCA were 30.27, 27.2, 40.38, 46.84, and 42.93, respectively.

In Table 3, the values of various reinforced RCA interfaces are obtained by comparison. The fluctuation range of the values of the interfaces is from 0.91 to 1.17. PG-RCA has the highest value, followed by GT-RCA. WK-RCA, FG-RCA, and WG-RCA have an value of less than 1 (that is, unreinforced RCA). An value greater than 1 represents a beneficial reinforcement effect of the geosynthetics in the RCA reinforced interface. The shear strength of the interface came mainly from the “passive resistance” effect of the geogrid cross ribs and the interfacial particles (i.e., a particle-mesh interaction lock). Because of the interlocking mechanism, adding geosynthetics can enhance the shear strength of the RCA interface. The main reason is that relative to the interactions between RCA particles alone, interface particles can better limit the free sliding or rotation of RCA and hence provide higher shear strength. The values of WK-RCA and FG-RCA were both less than 1 because the RCA particles were larger than the WK and FG apertures, which mitigated the interlocking effect between the particles and the apertures. Furthermore, some portions of the WK and FG incurred damage, leading to failure of the reinforcement. The value of the WG-RCA interface is less than 1 because the addition of WG increases the area of the shear weakening surface and hinders the interlocking between RCA particles. To improve the frictional resistance of WG, the RCA particles need to be rearranged when shear occurs, and the interaction between the arranged RCA particles and WG is less than the interlocking effect between RCA particles. The PG-RCA and GT-RCA had an value greater than 1 because of the better ultimate elongation of the PG and GT reinforcing materials. Geogrid cross ribs can provide higher passive resistance and better interlocking. The possible reason for the softening phenomenon after the peak is that the RCA particles continued to wear and break during the shearing process, causing the shear surface to slip. As the shear displacement increased, the shear strength reached the residual shear strength and tended to stabilize.

Figure 9 shows the envelope relation curves of the peak shear strengths of the interface under monotonic direct shear conditions for RCA and five reinforced RCAs. The influence of various geosynthetic types on the values of cohesive force and internal friction angle was analysed. The RCA internal friction angle was . For the PG-RCA interface, and ; for the WK-RCA interface, and ; for the GT-RCA interface, and ; for the WG-RCA interface, and ; for the FG-RCA interface, and .

From the above data, it can be seen that the value of the internal friction angle increased and decreased, and the range of the value fluctuations was from 64.2° to 69.2°. The values of the cohesive force for the interfaces from large to small were PG-RCA, WK-RCA, FG-RCA, WG-RCA, and GT-RCA.

3.3. Effect of Aperture Size on the Shear Characteristics of the PG-RCA Interface

Figure 10(a) shows the shear results of the PG-RCA interface with various geogrid aperture sizes (FD) under 90 kPa normal stress compared with the RCA test group. The interface shear strengths of PG-RCA for various FD values all showed obvious shear softening. Relative to the RCA test group, the shear strengths of PG-RCA were markedly enhanced. As shown in Figure 10(a), when the shear stresses were maximum, the FD was 35. Furthermore, PG exhibited the greatest shear strength. Figure 10(b) shows that the PG-RCA interface for the various FDs had obvious dilatancy. Adding the PG obviously inhibited the dilatancy degree of the RCA. The values of PG-RCA with size diameters of 25 mm, 30 mm, 35 mm, and 40 mm were 30.27, 28.83, 27.29, and 33.37 respectively.

To analyse the degree of influence of the FD value on the shear strength of the PG-RCA interface, a correlation curve was drawn of the interface enhancement coefficient and the porosity ratio (D50 is the median diameter in the RCA particle gradation), and the change law between the value and was analysed. Figure 11 shows that the ratio of the value to first increased and then decreased. When the ratio equalled to 4.48, the maximum value of reached 1.33. Then, as the ratio of gradually increased, the value of gradually decreased.

Furthermore, it can be seen that the value corresponding to the test ratio was greater than 1. This shows that all tested PG materials with a ratio of enhanced the shear strength of the interface. In other words, when equalled to 1, the corresponding ratio was the minimum aperture requirement for the geogrids. According to the changes in the ratio , it was divided into three main areas: a weak interlock area ranging from 3.2 to 3.84, a best interlock area ranging from 3.84 to 4.48, and a reduced interlock area ranging from 4.48 to 5.12.

4. Conclusions

In this study, a large-scale direct shear apparatus was used to comprehensively analyse the mechanical characteristics of RCA and various geosynthetic types, geogrid aperture sizes, and interface interactions under various normal stresses. A total of 30 sets of monotonic direct shear tests were completed. The main conclusions are as follows:(1)In monotonic direct shear, both the gravel and the RCA had high interface shear strength, and the interface shear strength increased markedly with an increase in normal pressure. Both the RCA and the gravel interface showed obvious shear softening. The shear softening of the RCA was less than that of the gravel, and the internal friction angle of the RCA was slightly lower than that of gravel.(2)The influence of different geosynthetic types on the shear strengths of the RCA reinforced interfaces was quite different. The peak shear strengths of the interfaces, in descending order, were PG-RCA, GT-RCA, WG-RCA, FG-RCA, and WK-RCA. The change law of the internal friction angle was consistent with the change law of the interface reinforcement coefficient. Adding geosynthetics obviously suppressed the shear deformation of RCA. This study provides an important basis for selecting suitable geosynthetic types in actual projects and is of great significance to sensitive components that have a great effect on subgrade settlement.(3)The FD value of the PG has a marked effect on the shear strength of the PG-RCA interface. The shear strength of that interface first increased and then decreased with an increase in the grain-to-pore ratio. The ratio was divided into three key areas: a weak interlock area, a best interlock area, and a reduced interlock area. The best interlock area range was an ratio of from 3.84 to 4.48. This provides an important basis for selecting appropriate geogrid aperture sizes in actual engineering.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest regarding the publication of this paper.

Acknowledgments

This work was supported by the National Natural Science Foundation of China (Grant nos. 51768024 and 51768025) and National Science Foundation for Young Scientists of China (Grant no. 52108338).