Skip to main content
Log in

Hot–dog structured protective nanocoating for multifunctional cotton fabrics through spray–assisted layer–by–layer assembly

  • Original Research
  • Published:
Cellulose Aims and scope Submit manuscript

Abstract

Multifunctional cotton fabrics were prepared by low–cost and environmentally–friendly spray–assisted layer–by–layer assembly to simultaneously achieve excellent self–extinguishing ability, antistatic property and antimicrobial activity. Especially, a novel hot–dog structured protective coating was designed by was designed with the incorporation of polyaniline (PANI) nanofibers between graphene sheets, which could exhibit unique structural advantages and give full play to the compound synergetic effect. More clearly, 3–aminopropyl triethoxysilane, ammonium polyphosphate and PANI were selected for achieving phosphorus–silicon–nitrogen synergism in the assembled layer, while PANI nanofibers doped with various organic acids were intercalated between adjacent graphene sheets for constructing more stable and efficient protective space. The optimized coated fabric exhibited the excellent self–extinguishing ability for 5 composite layers including phytic acid doped nanofiber, and its limited oxygen index was increased significantly from 18.1% for neat cotton to 35.1%. Moreover, the peak heat release rate and the total heat release values were greatly declined by 78.3% and 49.0%, respectively. Furthermore, a low sheet resistance of 264.7 kΩ/sq for antistatic property, as well as remarkable growth inhibition of E. coli and S. aureus could be observed. In addition, the coated fabrics also had good washing durability. Therefore, such eco–friendly and facile large–scale fabrication approach has great potentials in application for multifunctional advanced textiles and could be employed to various kinds of other cellulose fibers.

Graphic abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Alongi J, Malucelli G (2015) Cotton flame retardancy: state of the art and future perspectives. RSC Adv 5(31):24239–24263

    Article  CAS  Google Scholar 

  • An W, Ma JZ, Xu QN, Fan QQ (2020) Flame retardant, antistatic cotton fabrics crafted by layer–by–layer assembly. Cellulose 27(14):8457–8469

    Article  CAS  Google Scholar 

  • Bhattacharjee S, Joshi R, Chughtai AA, Macintyre CR (2019) Graphene modified multifunctional personal protective clothing. Adv Mater Interfaces 6(21):1900622

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  • Chang S, Slopek RP, Condon B, Grunlan JC (2014) Surface coating for flame–retardant behavior of cotton fabric using a continuous layer–by–layer process. Ind Eng Chem Res 53(10):3805–3812

    Article  CAS  Google Scholar 

  • Chang ZY, An XH, Qian XR (2020) High mass loading polyaniline layer anchored cellulose fibers: enhanced interface junction for high conductivity and flame retardancy. Carbohydr Polym 230:115660

    Article  CAS  PubMed  Google Scholar 

  • Chen X, Fang F, Zhang X, Ding X, Wang Y, Chen L, Tian X (2016) Flame–retardant, electrically conductive and antimicrobial multifunctional coating on cotton fabric via layer–by–layer assembly technique. RSC Adv 6(33):27669–27676

    Article  CAS  Google Scholar 

  • Cheng WH, Zhang Y, Tian WX, Liu JJ, Lu JY, Wang BB, Xing WY, Hu Y (2020) Highly efficient MXene–coated flame retardant cotton fabric for electromagnetic interference shielding. Ind Eng Chem Res 59(31):14025–14036

    Article  CAS  Google Scholar 

  • Dong C, Lu Z, Zhang F (2015) Preparation and properties of cotton fabrics treated with a novel guanidyl– and phosphorus–containing polysiloxane antimicrobial and flame retardant. Mater Lett 142:35–37

    Article  CAS  Google Scholar 

  • Fan Q, Ma J, Xu Q, An W, Qiu R (2018) Multifunctional coatings crafted via layer–by–layer spraying method. Prog Org Coat 125:215–221

    Article  CAS  Google Scholar 

  • Fang F, Xiao DZ, Zhang X, Meng YD, Chen C, Bao C, Ding X, Cao H, Tian XY (2015) Construction of intumescent flame retardant and antimicrobial coating on cotton fabric via layer–by–layer assembly technology. Surf Coat Tech 276:726–734

    Article  CAS  Google Scholar 

  • Fang F, Chen X, Zhang X, Cheng C, Xiao D, Meng Y, Ding X, Zhang H, Tian X (2016a) Environmentally friendly assembly multilayer coating for flame retardant and antimicrobial cotton fabric. Prog Org Coat 90:258–266

    Article  CAS  Google Scholar 

  • Fang F, Tong B, Du T, Zhang X, Meng Y, Liu X, Tian X (2016b) Unique nanobrick wall nanocoating for flame–retardant cotton fabric via layer–by–layer assembly technique. Cellulose 23(5):3341–3354

    Article  CAS  Google Scholar 

  • Guo W, Wang X, Huang J, Zhou Y, Cai W, Wang J, Song L, Hu Y (2020) Construction of durable flame–retardant and robust superhydrophobic coatings on cotton fabrics for water–oil separation application. Chem Eng J 398:125661

    Article  CAS  Google Scholar 

  • Hu X, Tian M, Qu L, Zhu S, Han G (2015) Multifunctional cotton fabrics with graphene/polyurethane coatings with far–infrared emission, electrical conductivity, and ultraviolet blocking properties. Carbon 95:625–633

    Article  CAS  Google Scholar 

  • He W, Zhang WN, Li Y, Jing XL (2012) A high concentration graphene dispersion stabilized by polyaniline nanofibers. Synthetic Met 162(13):1107–1113

    Article  CAS  Google Scholar 

  • Jedrzejczyk M, Makowski T, Svyntkivska M, Piorkowska E, Mizerska U, Fortuniak W, Brzezinski S, Kowalczyk D (2019) Conductive cotton fabric through thermal reduction of graphene oxide enhanced by commercial antioxidants used in the plastics industry. Cellulose 26(4):2191–2199

    Article  CAS  Google Scholar 

  • Lazar ST, Kolibaba TJ, Grunlan JC (2020) Flame–retardant surface treatments. Nat Rev Mater 5(4):259–275

    Article  CAS  Google Scholar 

  • Li P, Wang B, Xu YJ, Jiang Z, Dong C, Liu Y, Zhu P (2019a) Ecofriendly flame–retardant cotton fabrics: preparation, flame retardancy, thermal degradation properties, and mechanism. ACS Sustain Chem Eng 7(23):19246–19256

    Article  CAS  Google Scholar 

  • Li P, Wang B, Liu YY, Xu YJ, Jiang ZM, Dong CH, Zhang L, Liu Y, Zhu P (2020) Fully bio–based coating from chitosan and phytate for fire–safety and antibacterial cotton fabrics. Carbohydr Polym 237:116173

    Article  CAS  PubMed  Google Scholar 

  • Li S, Lin X, Liu Y, Li R, Ren X, Huang TS (2019b) Phosphorus–nitrogen–silicon–based assembly multilayer coating for the preparation of flame retardant and antimicrobial cotton fabric. Cellulose 26(6):4213–4223

    Article  CAS  Google Scholar 

  • Li Y, Cao CF, Li SN, Huang HJ, Mao M, Zhang JW, Wang PH, Guo KY, Gong LX, Zhang GD, Zhao L, Guan LZ, Wan YJ, Tang LC, Mai YW (2019c) In situ reactive self–assembly of a graphene oxide nano–coating in polymer foam materials with synergistic fire shielding properties. J Mater Chem A 7(47):27032–27040

    Article  CAS  Google Scholar 

  • Liang BL, Qin ZY, Li T, Dou ZJ, Zeng FX, Cai YM, Zhu MF, Zhou Z (2015) Poly (aniline–co–pyrrole) on the surface of reduced graphene oxide as high–performance electrode materials for supercapacitors. Electrochim Acta 177:335–342

    Article  CAS  Google Scholar 

  • Lima RM, Alcaraz-Espinoza J, Silva FA, Oliveira HP (2018) Multifunctional wearable electronic textiles using cotton fibers with polypyrrole and carbon nanotubes. ACS Appl Mater Interfaces 10(16):13783–13795

    Article  CAS  PubMed  Google Scholar 

  • Liu J, Dong C, Zhang Z, Kong D, Sun H, Lu Z (2020) Multifunctional flame–retarded and hydrophobic cotton fabrics modified with a cyclic phosphorus/polysiloxane copolymer. Cellulose 27(6):3531–3549

    Article  CAS  Google Scholar 

  • Liu M, Huang S, Zhang G, Zhang F (2019) Synthesis of P-N–Si synergistic flame retardant based on a cyclodiphosphazane derivative for use on cotton fabric. Cellulose 26(12):7553–7567

    Article  CAS  Google Scholar 

  • Malucelli G (2020) Sol–gel and layer–by–layer coatings for flame–retardant cotton fabrics: recent advances. Coatings 10(4):333–351

    Article  CAS  Google Scholar 

  • Maráková N, Humpolíček P, Kašpárková V, Capakova Z, Martinkova L, Bober P, Trchova M, Stejskal J (2017) Antimicrobial activity and cytotoxicity of cotton fabric coated with conducting polymers, polyaniline or polypyrrole, and with deposited silver nanoparticles. Appl Surf Sci 396:169–176

    Article  CAS  Google Scholar 

  • Mao H, Wu XN, Qian XR, An XH (2013) Conductivity and flame retardancy of polyaniline–deposited functional cellulosic paper doped with organic sulfonic acids. Cellulose 21(1):697–704

    Article  CAS  Google Scholar 

  • Nooralian Z, Gashti M, Ebrahimi I (2016) Fabrication of a multifunctional graphene/polyvinylphosphonic acid/cotton nanocomposite via facile spray layer–by–layer assembly. RSC Adv 6(28):23288–23299

    Article  CAS  Google Scholar 

  • Pan HF, Wang W, Pan Y, Song L, Hu Y, Liew KM (2015) Formation of self–extinguishing flame retardant biobased coating on cotton fabrics via layer–by–layer assembly of chitin derivatives. Carbohydr Polym 115:516–524

    Article  CAS  PubMed  Google Scholar 

  • Pandey G, Munguambe DM, Tharmavaram M, Rawtani D, Agrawal YK (2017) Halloysite nanotubes: an efficient ‘nano–support’ for the immobilization of α–amylase. Appl Clay Sci 136:184–191

    Article  CAS  Google Scholar 

  • Qiu XQ, Li ZW, Li XH, Zhang ZJ (2018) Flame retardant coatings prepared by layer by layer assembly: a review. Chem Eng J 334:108–122

    Article  CAS  Google Scholar 

  • Ramos AR, Tapia AK, Piñol CM, Lantican NB, Mundo ML, Manalo RD, Herrera MU (2019) Morphological, electrical and antimicrobial properties of polyaniline–coated paper prepared via a two–pot layer–by–layer technique. Mater Chem Phys 238:121972

    Article  CAS  Google Scholar 

  • Rawtani D, Agrawal Y (2014) Emerging strategies and applications of layer–by–layer self–assembly. Nanobiomedicine 1:8

    Article  PubMed  PubMed Central  Google Scholar 

  • Rawtani D, Pandey G, Tharmavaram M, Pathak P, Akkireddy S, Agrawal YK (2017) Development of a novel “nanocarrier” system based on Halloysite nanotubes to overcome the complexation of ciprofloxacin with iron: an in vitro approach. Appl Clay Sci 150:293–302

    Article  CAS  Google Scholar 

  • Ren JS, Wang CX, Zhang X, Carey T, Chen KL, Yin YJ, Torrisi F (2017) Environmentally–friendly conductive cotton fabric as flexible strain sensor based on hot press reduced graphene oxide. Carbon 111:622–630

    Article  CAS  Google Scholar 

  • Safi K, Kant K, Bramhecha I, Mathur P, Sheikh J (2020) Multifunctional modification of cotton using layer–by–layer finishing with chitosan, sodium lignin sulphonate and boric acid. Int J Biol Macromol 158:903–910

    Article  CAS  PubMed  Google Scholar 

  • Saadat S, Pandey G, Tharmavaram M, Braganza V, Rawtani D (2020) Nano–interfacial decoration of Halloysite nanotubes for the development of antimicrobial nanocomposites. Adv Colloid Interfac 275:102063

    Article  CAS  Google Scholar 

  • Sang B, Li ZW, Li XH, Yu LG, Zhang ZJ (2016) Graphene–based flame retardants: a review. J Mater Sci 51(18):8271–8295

    Article  CAS  Google Scholar 

  • Tharmavaram M, Pandey G, Rawtani D (2018) Surface modified halloysite nanotubes: a flexible interface for biological, environmental and catalytic applications. Adv Colloid Interfac 261:82–101

    Article  CAS  Google Scholar 

  • Wang Y, Wang W, Xu R, Zhu M, Yu D (2019) Flexible, durable and thermal conducting thiol–modified rGO–WPU/cotton fabric for robust electromagnetic interference shielding. Chem Eng J 360:817–828

    Article  CAS  Google Scholar 

  • Wang J, He J, Ma L, Zhang Y, Shen L, Xiong S, Li K, Qu M (2020a) Multifunctional conductive cellulose fabric with flexibility, superamphiphobicity and flame–retardancy for all–weather wearable smart electronic textiles and high–temperature warning device. Chem Eng J 390:124508

    Article  CAS  Google Scholar 

  • Wang B, Xu YJ, Li P, Zhang FQ, Liu Y, Zhu P (2020b) Flame–retardant polyester/cotton blend with phosphorus/nitrogen/silicon–containing nano–coating by layer–by–layer assembly. Appl Surf Sci 509:145323

    Article  CAS  Google Scholar 

  • Wang YL, Li ZP, Li YY, Wang JY, Liu X, Song TY, Yang XM, Hao JW (2018) Spray–drying–assisted layer–by–layer assembly of alginate, 3–aminopropyltriethoxysilane, and magnesium hydroxide flame retardant and its catalytic graphitization in ethylene–vinyl acetate resin. ACS Appl Mater Interfaces 10(12):10490–10500

    Article  CAS  PubMed  Google Scholar 

  • Wu XN, Qian XR, An XH (2013) Flame retardancy of polyaniline–deposited paper composites prepared via in situ polymerization. Carbohydr Polym 92(1):435–440

    Article  CAS  PubMed  Google Scholar 

  • Xue CH, Wu Y, Guo XJ, Liu BY, Wang HD, Jia ST (2020) Superhydrophobic, flame–retardant and conductive cotton fabrics via layer–by–layer assembly of carbon nanotubes for flexible sensing electronics. Cellulose 27(6):3455–3468

    Article  CAS  Google Scholar 

  • Xie H, Lai X, Li H, Gao J, Zeng X, Huang X, Zhang S (2020) A sandwich–like flame retardant nanocoating for supersensitive fire–warning. Chem Eng J 382:122929

    Article  CAS  Google Scholar 

  • Yuan BH, Wang BB, Hu YX, Mu XW, Hong NN, Liew KM, Hu Y (2016) Electrical conductive and graphitizable polymer nanofibers grafted on graphene nanosheets: improving electrical conductivity and flame retardancy of polypropylene. Compos Part A-Appl S 84:76–86

    Article  CAS  Google Scholar 

  • Zhang Y, Tian WX, Liu LX, Cheng WH, Wang W, Liew KM, Wang BB, Hu Y (2019) Eco–friendly flame retardant and electromagnetic interference shielding cotton fabrics with multi–layered coatings. Chem Eng J 372:1077–1090

    Article  CAS  Google Scholar 

  • Zhang JJ, Chen B, Liu J, Zhu P, Liu Y, Jiang ZM, Dong CH, Lu Z (2020) Multifunctional antimicrobial and flame retardant cotton fabrics modified with a novel N, N–di(ethyl phosphate) biguanide. Cellulose 27(12):7255–7269

    Article  CAS  Google Scholar 

  • Zhao YT, Wang J, Li ZQ, Zhang XW, Tian MW, Zhang XS, Liu XQ, Qu J, Zhu SF (2020) Washable, durable and flame retardant conductive textiles based on reduced graphene oxide modification. Cellulose 27(3):1763–1771

    Article  CAS  Google Scholar 

  • Zhao L, Yan HQ, Fang ZP, Wang J, Wang H (2015) On the flameproof treatment of ramie fabrics using a spray–assisted layer–by–layer technique. Polym Degrad Stab 121:11–17

    Article  CAS  Google Scholar 

  • Zarrintaj P, Yazdi MK, Vahabi H, Moghadam PN, Saeb MR (2019) Towards advanced flame retardant organic coatings: expecting a new function from polyaniline. Prog Org Coat 130:144–148

    Article  CAS  Google Scholar 

  • Zeng FX, Qin ZY, Li T, Chen YY, Yang LF (2020) Boosting phosphorus–nitrogen–silicon synergism through introducing graphene nanobrick wall structure for fabricating multifunctional cotton fabric by spray assisted layer–by–layer assembly. Cellulose 27(11):6691–6705

    Article  CAS  Google Scholar 

  • Zeng FX, Qin ZY, Liang BL, Li T, Liu N, Zhu MF (2015) Polyaniline nanostructures tuning with oxidants in interfacial polymerization system. Prog Nat Sci Mater Int 25(5):512–519

    Article  CAS  Google Scholar 

  • Zhou QQ, Chen JY, Zhou TC, Shao JZ (2020) In situ polymerization of polyaniline on cotton fabrics with phytic acid as a novel efficient dopant for flame retardancy and conductivity switching. New J Chem 44(8):3504–3513

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The authors gratefully acknowledge the financial support from National Natural Science Foundation of China (21875032). Dr. Zeng also thanks the financial support from the Fundamental Research Funds for the Central Universities (CUSF–DH–D–2017040).

Author information

Authors and Affiliations

Authors

Contributions

FZ: Investigation, Material preparation, Writing–Original Draft. XX: Investigation, Morphology observation. YS: Investigation, Structural characterization. YL: Investigation, Thermal analysis. XS: Investigation, Fabric burning test. ZQ: Writing–Review & Editing, Funding Acquisition, Supervision.

Corresponding author

Correspondence to Zongyi Qin.

Ethics declarations

Ethical approval

We declare that there is no financial or personal relationship between us and other people or organizations that may have an inappropriate impact on this work. All procedures performed in studies involving human participants were in accordance with the ethical standards of the institutional and/or national research committee and with the 1964 Helsinki declaration and its later amendments or comparable ethical standards. This article does not contain any studies with animals performed by any of the authors.

Informed consent

Informed consent was obtained from all individual participants included in the study.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 303 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zeng, F., Xu, X., Shen, Y. et al. Hot–dog structured protective nanocoating for multifunctional cotton fabrics through spray–assisted layer–by–layer assembly. Cellulose 28, 10637–10654 (2021). https://doi.org/10.1007/s10570-021-04168-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10570-021-04168-z

Keywords

Navigation