Skip to main content
Log in

Research on Meshing Characteristics of Strain Wave Gearing with Three Different Types of Tooth Profiles

  • Regular Paper
  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

Harmonic drive (HD) is one of the core components of the robot joint. Studies show that tooth shape design and meshing characteristics of the HD directly affect the motion control accuracy and vibration characteristics of the robot. In the present study, common coordinate systems are established for three tooth profiles to analyze the differences between them. To this end, expressions for the double circular arc common-tangent tooth profile (DCTP), cycloid common tangent tooth profile (CCTP), and the involute tooth profile (ITP) are established in the same coordinate system. By applying the envelope conjugate theory, the conjugate existent domain (CED) and conjugate tooth profile (CTP) of the HD transmission are solved independently for each profile. Furthermore, the influences of tooth profile parameters on both the CTP and CED are analyzed. Obtained results show that both the DCTP and CCTP have more robust envelope processes when compared with the ITP. Moreover, it is found that both profiles can achieve the second conjugate and two-point conjugate engagement through applying variations in the tooth shape design parameters. It is concluded that meshing performances of the DCTP and CCTP are better than that of the ITP, providing guidelines for the future development of the harmonic reducer tooth shape design.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  1. Musser, C. W. (1959). Strain Wave Gearing: US, 2906143[P].

  2. Timofeyev, G. A., Kostikov, Y. V., Yaminsky, A. V., et al. (2018). Theory and practice of harmonic drive mechanisms [J]. IOP Conference Series Materials Science and Engineering, 468(1), 012010.

    Article  Google Scholar 

  3. Anh-DucP, H.-J. (2018). High precision reducers for industrial robots driving 4th industrial revolution: State of arts, analysis, design, performance evaluation and perspective [J]. International Journal of Precision Engineering and Manufacturing-Green Technology, 5(4), 519–533.

    Article  Google Scholar 

  4. Shen, Y. (1986). Tooth profile of harmonic gear drive [J]. Journal of Mechanical Transmission, 10(4), 52–105.

    Google Scholar 

  5. Ishikawa, S. (1989). Tooth profile of spline of strain wave, U.S. Patent No. 4823638.

  6. Jeong, K. S., Lee, D. G., & Oh, S. H. (1995). Development of the composite flexspline for a cycloid-type harmonic drive using net shape manufacturing method [J]. Composite Structures, 32(1/4), 557–565.

    Article  Google Scholar 

  7. Xin. . (2002). New method for research on engagement principle of harmonic drive [J]. China Mechanical Engineering, 13(3), 181–183.

    Google Scholar 

  8. Xin, H. (2011). Design for basic rack of harmonic drive with double-circular-arc tooth profile [J]. ZhongguoJixieGongcheng/China Mechanical Engineering, 22(6), 656–662.

    Google Scholar 

  9. Wang, J., Zhou, X., Li, J., et al. (2015). Double-circular-arc tooth profile of harmonic drive analysis based on different conjugate principle [J]. Journal of Sichuan University (Engineering Science Edition), 47, 166.

    Google Scholar 

  10. Wu, W., Yu, P., & Hou, Y. (2014). New design, new process of harmonic drive with short flexspline and its experiment[J]. Journal of Harbin Institute of Technology, 46(1), 40–46.

    Google Scholar 

  11. Chen, X., Lin, S., Xing, J., et al. (2011). Assembly model of harmonic gear based on elastic component deformation [J]. Computer Integrated Manufacturing Systems, 17(2), 338–343.

    Google Scholar 

  12. Dong, H., Ting, K. L., & Wang, D. (2011). Kinematic fundamentals of planar harmonic drives [J]. Journal of Mechanical Design, 133(1), 011007.

    Article  Google Scholar 

  13. Dong, H., Wang, D., & Ting, K. L. (2011). Kinematic effect of the compliant cup in harmonic drives. The ASME Journal of Mechanical Design, 133(5), 051004.

    Article  Google Scholar 

  14. Oguz., Kayabasi., Fehmi E. . (2007). Shape optimization of tooth profile of a flexspline for a harmonic drive by finite element modelling [J]. Materials & Design, 28(2), 441–447.

    Article  Google Scholar 

  15. Yang, Y., Wang, J., Zhou, Q., et al. (2016). Optimization design for flexspline tooth profile parameters of double-circular-arc harmonic drives [J]. Journal of Sichuan University (Engineering Science Edition), 48(1), 186–193.

    Google Scholar 

  16. Chen, G., Li, H., & Liu, Y. (2019). Double-arc harmonic gear profile design and meshing analysis for multi-section conjugation [J]. Advances in Mechanical Engineering, 11(5), 1–14.

    Google Scholar 

  17. Chen, X., Liu, Y., Xing, J., et al. (2014). The parametric design of double-circular-arc tooth profile and its influence on the functional backlash of harmonic drive[J]. Mechanism and Machine Theory, 73, 1–24.

    Article  Google Scholar 

  18. Pacana, J., Witkowski, W., & Mucha, J. (2017). FEM analysis of stress distribution in the hermetic harmonic drive flexspline [J]. Strength of Materials, 49(1), 1–11.

    Article  Google Scholar 

  19. Zou, C., Tao, T., Jiang, G., et al. (2013). Deformation and stress analysis of short flexspline in the harmonic drive system with load, 2013 IEEE International Conference on Mechatronics and Automation, Takamatsu, pp. 676–680.

  20. Yang, C., Hu, Q., Liu, Z., et al. (2020). Analysis of the partial axial load of a very thin-walled spur-gear (Flexspline) of a harmonic drive. International Journal of Precision Engineering and Manufacturing, 21, 1333–1345.

    Article  Google Scholar 

  21. Yao, Y., Chen, X., Xing, J., et al. (2020). Tooth effects on assembling bending stress of flexible tooth rim in harmonic drive [J]. Mechanism and Machine Theory, 150, 1–13.

    Article  Google Scholar 

  22. Li, X., Song, C., Yang, Y., et al. (2020). Optimal design of wave generator profile for harmonic gear drive using support function [J]. Mechanism and Machine Theory, 152, 1–13.

    Google Scholar 

  23. Hu, Q., Liu, Z., Yang, C., et al. (2021). Research on dynamic transmission error of harmonic drive with uncertain parameters by an interval method[J]. Precision Engineering, 61, 285–300.

    Article  Google Scholar 

  24. Zhang, X., Jiang, G., Zhang, H., et al. (2020). Time-dependent reliability analysis of harmonic drive based on transient FEA and accelerated life test. Engineering Computations, 37(7), 2293–2317.

    Article  Google Scholar 

Download references

Acknowledgements

The authors would like to thank the National Natural Science Foundation of China No. 51805012 and National Key Research and Development Program of China No. 2020YFB2008200 for supporting the research.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Tao Zhang.

Ethics declarations

Conflict of interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yang, C., Ma, H., Zhang, T. et al. Research on Meshing Characteristics of Strain Wave Gearing with Three Different Types of Tooth Profiles. Int. J. Precis. Eng. Manuf. 22, 1761–1775 (2021). https://doi.org/10.1007/s12541-021-00575-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-021-00575-1

Keywords

Navigation