Skip to main content
Log in

Investigation on the Properties of Sustainable Steel Fiber Reinforced Reactive Powder Concrete by Utilization of Coir Pith Aggregates and Pyrogenic Silica

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

The present study investigates the properties of RPC (Reactive Powder Concrete) developed using low-cost eco-friendly materials such as pyrogenic silica (PS) and coir pith (CP) fine aggregates. This study investigates the effects of PS as silica fume (SF) replacement which is the main constituent for the production of reactive powder concrete which contained coir pith as a fine aggregate replacement instead of quartz sand (QS) up to 25%. The use of silica fume increases the particle packing density of RPC but increases the shrinkage phenomenon in RPC due to the minimum w/b ratio adopted. Therefore, in this research PS is used as a partial substitute for SF up to 30% and its effect on the mechanical and durability properties of coir pith containing RPC is studied. The test results showed that the mechanical strength values decreased with an increase in the addition of CP aggregate beyond 5% whereas the decrement in compressive strength was partially reduced when PS is used as silica fume replacement up to a maximum of 30%. The chloride penetration resistance was also improved with increasing PS substitution in RPC containing CP aggregates. The autogenous shrinkage and drying shrinkage were also significantly reduced due to the internal curing ability of the CP aggregates in combination with PS. The development of dense CSH (Calcium Silicate Hydrate) gels from hydration is also evident from the low CaO/ SiO2 ratio obtained from the EDS (Energy-dispersive X-ray Spectroscopy) analysis. Hence the combination of PS with CP aggregates can reduce the shrinkage characteristics of RPC thereby providing eco-friendly sustainable concrete at low cost.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Data Availability

Authors can confirm that all relevant data are included in the article and/or its supplementary information files.

References

  1. Adeniyi AG, Onifade DV, Ighalo JO, Adeoye AS (2019) A review of coir fiber reinforced polymer composites. Composites Part B 176:107305. https://doi.org/10.1016/j.compositesb.2019.107305

    Article  CAS  Google Scholar 

  2. Allahverdi A, Azimi SA, Alibabaie M (2018) Development of multi-strength grade green lightweight reactive powder concrete using expanded polystyrene beads. Constr Build Mater 172:457–467. https://doi.org/10.1016/j.conbuildmat.2018.03.260

    Article  CAS  Google Scholar 

  3. Balagopal V, Viswanathan TS (2020) Evaluation of mechanical and durability performance of coir pith ash blended cement concrete. Civil Engineering and Architecture 8(5):1028–1038. https://doi.org/10.13189/cea.2020.080529

    Article  Google Scholar 

  4. Balard H, Donnet JB, Oulanti H, Gaudig TG, Barthel H (2011) Study of aging of pyrogenic silicas by gravimetry and microcalorimetry. Colloid Surf A Physicochem Eng Asp 378:38–43. https://doi.org/10.1016/j.colsurfa.2011.01.040

    Article  CAS  Google Scholar 

  5. Brasileiro GAM, Vieira JAR, Barreto LS (2013) Use of coir pith particles in composites with Portland cement. J Environ Manag 131:228–238. https://doi.org/10.1016/j.jenvman.2013.09.046

    Article  CAS  Google Scholar 

  6. Bugnicourt E, Galy J, Gerard JF, Boueb F, Barthel H (2007) Structural investigations of pyrogenic silicaeepoxy composites: combining small-angle neutron scattering and transmission electron microscopy. Polymer 48:949–958. https://doi.org/10.1016/J.POLYMER.2006.12.012

    Article  CAS  Google Scholar 

  7. Cheyrezy M, Maret V, Frouin L (1995) Microstructural analysis of RPC (reactive powder concrete). Cem Concr Res 25(7):1491–1500. https://doi.org/10.1016/0008-8846(95)00143-Z

    Article  CAS  Google Scholar 

  8. Chung DDL (2002) Review improving cement-based materials by using silica fume. J Mater Sci 37:673–682. https://doi.org/10.1023/A:1013889725971

    Article  CAS  Google Scholar 

  9. Jacquelot E, Galy J, Gérard JF, Roche A, Chevet E, Fouissac E, Verchère D (2009) Morphology and thermo-mechanical properties of new hybrid coatings based on polyester/melamine resin and pyrogenic silica. Prog Org Coat 66:86–92. https://doi.org/10.1016/j.porgcoat.2009.06.005

    Article  CAS  Google Scholar 

  10. Jinchuan M, Zhongwen O, Xuxin Z, Jinming L, Yahui W (2017) Influence of superabsorbent polymer on shrinkage properties of reactive powder concrete blended with granulated blast furnace slag. Constr Build Mater 146:283–296. https://doi.org/10.1016/j.conbuildmat.2017.04.105

    Article  CAS  Google Scholar 

  11. Ju Y, Tian K, Liu H, Reinhardt H, Wang L (2017) Experimental investigation of the effect of silica fume on the thermal spalling of reactive powder concrete. Constr Build Mater 155:571–583. https://doi.org/10.1016/j.conbuildmat.2017.08.086

    Article  CAS  Google Scholar 

  12. Li X, Li J, Lu X, Hou L, Chen J (2020) Preparation and properties of reactive powder concrete by using titanium slag aggregates. Constr Build Mater 234:1–14. https://doi.org/10.1016/j.conbuildmat.2019.117342

    Article  CAS  Google Scholar 

  13. Liu J, Ou Z, Mo J, Wu H (2017) The effect of SCMs and SAP on the autogenous shrinkage and hydration process of RPC. Constr Build Mater 155:239–249. https://doi.org/10.1016/j.conbuildmat.2017.08.061

    Article  CAS  Google Scholar 

  14. Mao X, Qu W, Zhu P, Xiao J (2020) Influence of recycled powder on chloride penetration resistance of green reactive powder concrete. Constr Build Mater 251:1–8. https://doi.org/10.1016/j.conbuildmat.2020.119049

    Article  CAS  Google Scholar 

  15. Mendonça MGS, Almeida TSD, Daniel CRA, Barreto LS (2020) Carbon fiber effect on the physico-mechanical and durability properties of cement/coir pith composite. Sustain Mater Technol 25:1–10. https://doi.org/10.1016/j.susmat.2020.e00187

    Article  CAS  Google Scholar 

  16. Mobini MH, Khaloo A, Hosseini P, Esrafili A (2015) Mechanical properties of fiberreinforced high-performance concrete incorporating pyrogenic nanosilica with different surface areas. Constr Build Mater 101:130–140. https://doi.org/10.1016/j.conbuildmat.2015.10.032

    Article  Google Scholar 

  17. Morel B, Autissier L, Autissier D, Lemordant D, Yrieix B, Quenard D (2009) Pyrogenic silica ageing under humid atmosphere. Powder Technol 190:225–229. https://doi.org/10.1016/j.powtec.2008.04.049

    Article  CAS  Google Scholar 

  18. Namasivayam C, Sangeetha D (2008) Application of coconut coir pith for the removal of sulfate and other anions from water. Desalination 219:1–13. https://doi.org/10.1016/j.desal.2007.03.008

    Article  CAS  Google Scholar 

  19. Narendar R, Dasan PK, Nair M (2014) Development of coir pith/nylon fabric/epoxy hybrid composites: mechanical and ageing studies. Mater Des 54:644–651. https://doi.org/10.1016/j.matdes.2013.08.080

    Article  CAS  Google Scholar 

  20. Oorkalan A, Chithra S (2020) Effect of coconut coir pith as partial substitute for river sand in eco-friendly concrete. Mater Today Proc 21(part 1):488–491. https://doi.org/10.1016/j.matpr.2019.06.639

    Article  CAS  Google Scholar 

  21. Oorkalan A, Chithra S, Balaji R, Ganesh Kumar S, Kishore Kumar J, Kishzore Kumar T (2020) Experimental study on high volume fly ash concrete made with coir pith and quarry dust. Mater Today Proc 21(part 1):833–836. https://doi.org/10.1016/j.matpr.2019.07.588

    Article  CAS  Google Scholar 

  22. Peng Y, Zhang J, Liu J, Ke J, Wang F (2015) Properties and microstructure of reactive powder concrete having a high content of phosphorous slag powder and silica fume. Constr Build Mater 101:482–487. https://doi.org/10.1016/j.conbuildmat.2015.10.046

    Article  Google Scholar 

  23. Priyadharshini V, Felixkala T, Depaa RAB, Hemamalinie A, Xavier FJ, Babu SK, Arthi JAJ (2021) Experimental investigation on properties of coir pith and its influence as partial replacement of fine aggregate in concrete. Mater Today Proc 45:6903–6906. https://doi.org/10.1016/j.matpr.2020.12.1122

    Article  CAS  Google Scholar 

  24. Rajkumar KPR, Mathangi DP, Sudha C, Neelamegam M (2020) Experimental investigation of reactive powder concrete exposed to elevated temperatures. Constr Build Mater 261:119593. https://doi.org/10.1016/j.conbuildmat.2020.119593

    Article  CAS  Google Scholar 

  25. Richard P, Cheyrezy M (1995) Composition of reactive powder concretes. Cem Concr Res 25(7):1501–1511. https://doi.org/10.1016/0008-8846(95)00144-2

    Article  CAS  Google Scholar 

  26. Ruan Y, Han B, Yu X, Li Z, Wang J, Dong S, Ou J (2018) Mechanical behaviors of nano-zirconia reinforced reactive powder concrete under compression and flexure. Constr Build Mater 162:663–673. https://doi.org/10.1016/j.conbuildmat.2017.12.063

    Article  CAS  Google Scholar 

  27. Sagar B, Sivakumar MVN (2021) Mechanical and microstructure characterization of Alccofine based high strength concrete. Silicon. https://doi.org/10.1007/s12633-020-00863-x

  28. Salahuddin H, Qureshi LA, Nawaz A, Raza SS (2020) Effect of recycled fine aggregates on performance of reactive powder concrete. Constr Build Mater 243:118223. https://doi.org/10.1016/j.conbuildmat.2020.118223

    Article  CAS  Google Scholar 

  29. Savadkoohi MS, Reisi M (2020) Enivronmental protection based sustainable development by utilization of granite waste in reactive powder concrete. J Clean Prod 266:121973. https://doi.org/10.1016/j.jclepro.2020.121973

    Article  CAS  Google Scholar 

  30. Tai YS, Pan HH, Kung YN (2011) Mechanical properties of steel fiber reinforced reactive powder concrete following exposure to high temperature reaching 800 C. Nucl Eng Des 241(7):2416–2424. https://doi.org/10.1016/j.nucengdes.2011.04.008

    Article  CAS  Google Scholar 

  31. Tam CM, Tam VWY, Ng KM (2012) Assessing drying shrinkage and water permeability of reactive powder concrete produced in Hong Kong. Constr Build Mater 26:79–89. https://doi.org/10.1016/j.conbuildmat.2011.05.006

    Article  Google Scholar 

  32. Tuan NV, Ye G, Breugel KV, Copuroglu O (2011) Hydration and microstructure of ultra high performance concrete incorporating rice husk ash. Cem Concr Res 41(11):1104–1111. https://doi.org/10.1016/j.cemconres.2011.06.009

    Article  CAS  Google Scholar 

  33. Vigneshwari M, Arunachalam K, Angayarkanni A (2018) Replacement of silica fume with thermally treated rice husk ash in reactive powder concrete. J Clean Prod 188:264–277. https://doi.org/10.1016/j.jclepro.2018.04.008

    Article  CAS  Google Scholar 

  34. Wang C, Yang C, Liu F, Wan C, Pu X (2012) Preparation of ultra-high performance concrete with common technology and materials. Cem Concr Res 34(4):538–544. https://doi.org/10.1016/j.cemconcomp.2011.11.005

    Article  CAS  Google Scholar 

  35. Xun X, Ronghua Z, Yinghu L (2020) Influence of curing regime on properties of reactive powder concrete containing waste steel fibers. Constr Build Mater 232:117129. https://doi.org/10.1016/j.conbuildmat.2019.117129

    Article  CAS  Google Scholar 

  36. Yang L, Shi C, Wu Z (2019) Mitigation techniques for autogenous shrinkage of ultrahigh- performance concrete – a review. Composites Part B 178:107456. https://doi.org/10.1016/j.compositesb.2019.107456

    Article  CAS  Google Scholar 

  37. Yazici H, Yardimci MY, Aydin S, Karabulut AS (2009) Mechanical properties of reactive powder concrete containing mineral admixtures under different curing regimes. Constr Build Mater 23(3):1223–1231. https://doi.org/10.1016/j.conbuildmat.2008.08.003

    Article  Google Scholar 

  38. Yazici H, Yardimci MY, Yigiter H, Aydın S, Türkel S (2010) Mechanical properties of reactive powder concrete containing high volumes of ground granulated blast furnace slag. Cem Concr Compos 32:639–648. https://doi.org/10.1016/j.cemconcomp.2010.07.005

    Article  CAS  Google Scholar 

  39. Zheng W, Luo B, Wang Y (2013) Compressive and tensile properties of reactive powder concrete with steel fibres at elevated temperatures. Constr Build Mater 41:844–851. https://doi.org/10.1016/j.conbuildmat.2012.12.066

    Article  Google Scholar 

Download references

Code Availability

Not applicable.

Author information

Authors and Affiliations

Authors

Contributions

All authors contributed to the study conception and design. Material preparation, data collection, analysis and drafting of manuscript were performed by Mr. A. Oorkalan.

Dr. S. Chithra commented on previous versions of the manuscript and supported in all aspects through the research. All authors read and approved the final manuscript.

Corresponding author

Correspondence to A. Oorkalan.

Ethics declarations

Ethics Approval and Consent to Participate

Not applicable.

Consent for Publication

Not applicable.

Conflict of Interest

Authors have no conflict of interest.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Oorkalan, A., Chithra, S. Investigation on the Properties of Sustainable Steel Fiber Reinforced Reactive Powder Concrete by Utilization of Coir Pith Aggregates and Pyrogenic Silica. Silicon 14, 5545–5562 (2022). https://doi.org/10.1007/s12633-021-01266-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-021-01266-2

Keywords

Navigation