Abstract
This work reports on a green and simple procedure to manufacture spherical lignin particles (SLPs) in sub-micron scale. Softwood kraft lignin was fractionated using a ubiquitous organic solvent, acetone, which is recoverable and reused in a following step to produce SLPs via self-assembly method. A portion phenolic content was increased in acetone-soluble lignin. The SLPs with an average diameter of 736 ± 39 nm were produced and used as natural-multifunctional additive for polyvinyl alcohol (PVA) films. Moreover, we presented a developed composite film of polyvinyl alcohol (PVA/SLPs) with an excellent UV-shielding ability and retaining its transparency. Enhancement in thermal and mechanical properties and UV-shielding ability of the obtained PVA/SLPs composite films was demonstrated. With only 0.2 wt% incorporation of SLPs, the composite film (PVA/0.2SLPs) exhibited melting temperature at 177 ± 2.6 °C, approximately 15 °C higher than that of the neat PVA film. Crystallinity of PVA/0.2SPLs composite film increased by 80% compared with the neat film. Modulus of the composite films was increased significantly from 1.7 ± 0.1 to 2.0 ± 0.2 GPa with 0.2 wt% loading of lignin particles. UV transmittance in both UVA and UVB regions through PVA/0.2SPLs composite films was significantly decreased while a satisfactory visible light transmittance was retained. This work provides a simple and green process for producing SLPs, which can be used in PVA films as UV-shielding agent and enhancer of thermal and mechanical properties.
Similar content being viewed by others
References
Azimvand J, Didehban K, Mirshokrai S (2018) Preparation and characterization of lignin polymeric nanoparticles using the green solvent ethylene glycol: acid precipitation technology. BioResources. 13:2887–2897. https://doi.org/10.15376/biores.13.2.2887-2897
Bahl K, Miyoshi T, Jana SC (2014) Hybrid fillers of lignin and carbon black for lowering of viscoelastic loss in rubber compounds. Polymer (guildf) 55:3825–3835. https://doi.org/10.1016/j.polymer.2014.06.061
Bajpai P (2016) Pretreatment of lignocellulosic biomass for biofuel production (P. Bajpai (ed)). Springer, Singapore. https://doi.org/10.1007/978-981-10-0687-6_2
Barana D, Ali SD, Salanti A, Orlandi M, Castellani L, Hanel T, Zoia L (2016) Influence of lignin features on thermal stability and mechanical properties of natural rubber compounds. ACS Sustain Chem Eng 4:5258–5267. https://doi.org/10.1021/acssuschemeng.6b00774
Barana D, Orlandi M, Zoia L, Castellani L, Hanel T, Bolck C, Gosselink R (2018) Lignin based functional additives for natural rubber. ACS Sustain Chem Eng 6:11843–11852. https://doi.org/10.1021/acssuschemeng.8b02145
Beisl S, Friedl A, Miltner A (2017) Lignin from micro- to nanosize: applications. Int J Mol Sci 18:2367. https://doi.org/10.3390/ijms18112367
Breil J (2011) Future trends for biaxially oriented films and orienting lines. In: DeMeuse MT (ed) Biaxial Stretching of Film. Woodhead Publishing, Sawston, pp 240–273
Calvo-Flores FG, Dobado JA, Isac-García J, Martín-Martínez FJ (2015) Lignin and lignans as renewable raw materials: chemistry, technology and applications. John Wiley & Sons Ltd, Hoboken
Chauhan PS (2020) Lignin nanoparticles: eco-friendly and versatile tool for new era. Bioresour Technol Reports 9:100374. https://doi.org/10.1016/j.biteb.2019.100374
Dodd AP, Kadla JF, Straus SK (2015) Characterization of fractions obtained from two industrial softwood kraft lignins. ACS Sustain Chem Eng 3:103–110. https://doi.org/10.1021/sc500601b
Domínguez-Robles J, Tamminen T, Liitiä T, Peresin MS, Rodríguez A, Jääskeläinen AS (2018) Aqueous acetone fractionation of kraft, organosolv and soda lignins. Int J Biol Macromol 106:979–987. https://doi.org/10.1016/j.ijbiomac.2017.08.102
Fox TG (1956) Influence of diluent and of copolymer composition on the glass temperature of a poly-mer system. Bull Am Phys Soc 1:123
Frangville C, Rutkevičius M, Richter AP, Velev OD, Stoyanov SD, Paunov VN (2012) Fabrication of environmentally biodegradable lignin nanoparticles. ChemPhysChem 13:4235–4243. https://doi.org/10.1002/cphc.201200537
Gao W, Fatehi P (2019) Lignin for polymer and nanoparticle production: current status and challenges. Can J Chem Eng 97:2827–2842. https://doi.org/10.1002/cjce.23620
Guo Y, Tian D, Shen F, Yang G, Long L, He J, Song C, Zhang J, Zhu Y, Huang C, Deng S (2019) Transparent cellulose/technical lignin composite films for advanced packaging. Polymers. 11:1455. https://doi.org/10.3390/polym11091455
He X, Luzi F, Hao X, Yang W, Torre L, Xiao Z, Xie Y, Puglia D (2019) Thermal, antioxidant and swelling behaviour of transparent polyvinyl (alcohol) films in presence of hydrophobic citric acid-modified lignin nanoparticles. Int J Biol Macromol 127:665–676. https://doi.org/10.1016/j.ijbiomac.2019.01.202
Hu Z, Du X, Liu J, Chang HM, Jameel H (2016) Structural characterization of pine kraft lignin: biochoice lignin vs indulin AT. J Wood Chem Technol 36:432–446. https://doi.org/10.1080/02773813.2016.1214732
Jääskeläinen AS, Liitiä T, Mikkelson A, Tamminen T (2017) Aqueous organic solvent fractionation as means to improve lignin homogeneity and purity. Ind Crops Prod 103:51–58. https://doi.org/10.1016/j.indcrop.2017.03.039
Jiang X, Savithri D, Du X, Pawar S, Jameel H, Chang HM, Zhou X (2017) Fractionation and characterization of kraft lignin by sequential precipitation with various organic solvents. ACS Sustain Chem Eng 5:835–842. https://doi.org/10.1021/acssuschemeng.6b02174
Kim Y, Suhr J, Seo H-W, Sun H, Kim S, Park I-K, Kim S-H, Lee Y, Kim K-J, Nam J-D (2017) All biomass and UV protective composite composed of compatibilized lignin and poly (lactic-acid). Sci Rep 7:43596. https://doi.org/10.1038/srep43596
Köhnke J, Rennhofer H, Lichtenegger H, Mahendran AR, Unterweger C, Prats-Mateu B, Gierlinger N, Schwaiger E, Mahler A-K, Potthast A, Gindl-Altmutter W (2018) Electrically conducting carbon microparticles by direct carbonization of spent wood pulping liquor. ACS Sustain Chem Eng 6:3385–3391. https://doi.org/10.1021/acssuschemeng.7b03582
Korbag I, Mohamed Saleh S (2016) Studies on mechanical and biodegradability properties of PVA/lignin blend films. Int J Environ Stud 73:18–24. https://doi.org/10.1080/00207233.2015.1082249
Kubo S, Kadla JF (2005) Hydrogen bonding in lignin: a fourier transform infrared model compound study. Biomacromol 6:2815–2821. https://doi.org/10.1021/bm050288q
Laurichesse S, Avérous L (2014) Chemical modification of lignins: towards biobased polymers. Prog Polym Sci 39:1266–1290. https://doi.org/10.1016/j.progpolymsci.2013.11.004
Li H, Deng Y, Wu H, Ren Y, Qiu X, Zheng D, Li C (2016) Self-assembly of kraft lignin into nanospheres in dioxane-water mixtures. Holzforschung 70:725–731. https://doi.org/10.1515/hf-2015-0238
Li N, Chen Y, Yu H, Xiong F, Yu W, Bao M, Wu Z, Huang C, Rao F, Li J, Bao Y (2017) Evaluation of optical properties and chemical structure changes in enzymatic hydrolysis lignin during heat treatment. RSC Adv 7:20760–20765. https://doi.org/10.1039/C7RA02005H
Lievonen M, Valle-Delgado JJ, Mattinen M-L, Hult E-L, Lintinen K, Kostiainen MA, Paananen A, Szilvay GR, Setälä H, Österberg M (2016) A simple process for lignin nanoparticle preparation. Green Chem 18:1416–1422. https://doi.org/10.1039/C5GC01436K
Lourençon TV, de Lima GG, Ribeiro CSP, Hansel FA, Maciel GM, da Silva K, Winnischofer SMB, de Muniz GIB, Magalhães WLE (2021) Antioxidant, antibacterial and antitumoural activities of kraft lignin from hardwood fractionated by acid precipitation. Int J Biol Macromol. 166:1535–1542. https://doi.org/10.1016/j.ijbiomac.2020.11.033
Mattinen M-L, Riviere G, Henn A, Nugroho RWN, Leskinen T, Nivala O, Valle-Delgado JJ, Kostiainen MA, Österberg M (2018) Colloidal lignin particles as adhesives for soft materials. Nanomaterials. 8:1001. https://doi.org/10.3390/nano8121001
Melro E, Alves L, Antunes FE, Medronho B (2018) A brief overview on lignin dissolution. J Mol Liq 265:578–584. https://doi.org/10.1016/j.molliq.2018.06.021
Meng X, Crestini C, Ben H, Hao N, Pu Y, Ragauskas AJ, Argyropoulos DS (2019) Determination of hydroxyl groups in biorefinery resources via quantitative 31 P NMR spectroscopy. Nat Protoc 14:2627–2647. https://doi.org/10.1038/s41596-019-0191-1
Miller J, Faleiros M, Bodart L, Bodart A-C (2016) Lignin: technology, applications and markets.
Österberg M, Sipponen MH, Mattos BD, Rojas OJ (2020) Spherical lignin particles: a review on their sustainability and applications. Green Chem 22:2712–2733. https://doi.org/10.1039/D0GC00096E
Pandey KK (2004) A study of chemical structure of soft and hardwood and wood polymers by FTIR spectroscopy. J Appl Polym Sci 71:1969–1975. https://doi.org/10.1002/(sici)1097-4628(19990321)71:12%3c1969::aid-app6%3e3.0.co;2-d
Park SY, Kim J-Y, Youn HJ, Choi JW (2018) Fractionation of lignin macromolecules by sequential organic solvents systems and their characterization for further valuable applications. Int J Biol Macromol 106:793–802. https://doi.org/10.1016/j.ijbiomac.2017.08.069
Peppas NA, Merrill EW (1976) Differential scanning calorimetry of crystallized PVA hydrogels. J Appl Polym Sci 20:1457–1465. https://doi.org/10.1002/app.1976.070200604
Qian Y, Deng Y, Qiu X, Li H, Yang D (2014) Formation of uniform colloidal spheres from lignin, a renewable resource recovered from pulping spent liquor. Green Chem 16:2156–2163. https://doi.org/10.1039/C3GC42131G
Richter AP, Brown JS, Bharti B, Wang A, Gangwal S, Houck K, Cohen Hubal EA, Paunov VN, Stoyanov SD, Velev OD (2015) An environmentally benign antimicrobial nanoparticle based on a silver-infused lignin core. Nat Nanotechnol 10:817–823. https://doi.org/10.1038/nnano.2015.141
Richter AP, Bharti B, Armstrong HB, Brown JS, Plemmons D, Paunov VN, Stoyanov SD, Velev OD (2016) Synthesis and characterization of biodegradable lignin nanoparticles with tunable surface properties. Langmuir 32:6468–6477. https://doi.org/10.1021/acs.langmuir.6b01088
Sadeghifar H, Argyropoulos DS (2015) Correlations of the antioxidant properties of softwood kraft lignin fractions with the thermal stability of its blends with polyethylene. ACS Sustain Chem Eng 3:349–356. https://doi.org/10.1021/sc500756n
Salentinig S, Schubert M (2017) Softwood lignin self-assembly for nanomaterial design. Biomacromol 18:2649–2653. https://doi.org/10.1021/acs.biomac.7b00822
Schorr D, Diouf PN, Stevanovic T (2014) Evaluation of industrial lignins for biocomposites production. Ind Crops Prod 52:65–73. https://doi.org/10.1016/j.indcrop.2013.10.014
Sipponen MH, Smyth M, Leskinen T, Johansson L-S, Österberg M (2017) All-lignin approach to prepare cationic colloidal lignin particles: stabilization of durable Pickering emulsions. Green Chem 19:5831–5840. https://doi.org/10.1039/C7GC02900D
Tagami A, Gioia C, Lauberts M, Budnyak T, Moriana R, Lindström ME, Sevastyanova O (2019) Solvent fractionation of softwood and hardwood kraft lignins for more efficient uses: compositional, structural, thermal, antioxidant and adsorption properties. Ind Crops Prod 129:123–134. https://doi.org/10.1016/j.indcrop.2018.11.067
Tajeddin B, Arabkhedri M (2020) Polymers and food packaging. In: Al Maadeed MAA, Ponnamma D, Carignano MA (eds) Polymer science and innovative applications. Elsevier, Amsterdam, pp 525–543
Takahashi S, Hattori M, Morimoto M, Uraki Y, Yamada T (2014) Performance of softwood soda-anthraquinone lignin aswater-reducing chemical admixture in concrete. J Wood Chem Technol 34:31–38. https://doi.org/10.1080/02773813.2013.820322
Tian D, Hu J, Bao J, Chandra RP, Saddler JN, Lu C (2017) Lignin valorization: lignin nanoparticles as high-value bio-additive for multifunctional nanocomposites. Biotechnol Biofuels 10:192. https://doi.org/10.1186/s13068-017-0876-z
Tomani P (2010) The LignoBoost process. Cellul Chem Technol 44:53–58
Vasile C, Cazacu G (2013) Biocomposites and nanocomposites containing lignin. In: Dufresne A, Sabu T, Pothen LA (eds) Biopolymer nanocomposites. John Wiley & Sons Inc, Hoboken, pp 565–598
Xing Q, Ruch D, Dubois P, Wu L, Wang W-J (2017) Biodegradable and high-performance poly(butylene adipate-co-terephthalate)–lignin UV-blocking films. ACS Sustain Chem Eng 5:10342–10351. https://doi.org/10.1021/acssuschemeng.7b02370
Xiong S, Wang Y, Yu J, Chen L, Zhu J, Hu Z (2014) Polydopamine particles for next-generation multifunctional biocomposites. J Mater Chem a 2:7578–7587. https://doi.org/10.1039/C4TA00235K
Xiong F, Wu Y, Li G, Han Y, Chu F (2018) Transparent nanocomposite films of lignin nanospheres and poly(vinyl alcohol) for UV-absorbing. Ind Eng Chem Res 57:1207–1212. https://doi.org/10.1021/acs.iecr.7b04108
Xu G, Ren S, Wang D, Sun L, Fang G (2013) Fabrication and properties of alkaline lignin / poly (vinyl alcohol) blend membranes. BioResources 8:2510–2520
Xu Q, Ji T, Gao S-J, Yang Z, Wu N (2018) Characteristics and applications of sugar cane bagasse ash waste in cementitious materials. Materials. 12:39. https://doi.org/10.3390/ma12010039
Yang W, Owczarek JS, Fortunati E, Kozanecki M, Mazzaglia A, Balestra GM, Kenny JM, Torre L, Puglia D (2016a) Antioxidant and antibacterial lignin nanoparticles in polyvinyl alcohol/chitosan films for active packaging. Ind Crops Prod 94:800–811. https://doi.org/10.1016/j.indcrop.2016.09.061
Yang W, Fortunati E, Dominici F, Giovanale G, Mazzaglia A, Balestra GM, Kenny JM, Puglia D (2016b) Effect of cellulose and lignin on disintegration, antimicrobial and antioxidant properties of PLA active films. Int J Biol Macromol 89:360–368. https://doi.org/10.1016/j.ijbiomac.2016.04.068
Yang W, Rallini M, Wang D-Y, Gao D, Dominici F, Torre L, Kenny JM, Puglia D (2018a) Role of lignin nanoparticles in UV resistance, thermal and mechanical performance of PMMA nanocomposites prepared by a combined free-radical graft polymerization/masterbatch procedure. Compos Part A Appl Sci Manuf 107:61–69. https://doi.org/10.1016/j.compositesa.2017.12.030
Yang W, Fortunati E, Bertoglio F, Owczarek JS, Bruni G, Kozanecki M, Kenny JM, Torre L, Visai L, Puglia D (2018b) Polyvinyl alcohol/chitosan hydrogels with enhanced antioxidant and antibacterial properties induced by lignin nanoparticles. Carbohydr Polym 181:275–284. https://doi.org/10.1016/j.carbpol.2017.10.084
Yang W, Weng Y, Puglia D, Qi G, Dong W, Kenny JM, Ma P (2020) Poly(lactic acid)/lignin films with enhanced toughness and anti-oxidation performance for active food packaging. Int J Biol Macromol 144:102–110. https://doi.org/10.1016/j.ijbiomac.2019.12.085
Ye D, Li S, Lu X, Zhang X, Rojas OJ (2016) Antioxidant and thermal stabilization of polypropylene by addition of butylated lignin at low loadings. ACS Sustain Chem Eng 4:5248–5257. https://doi.org/10.1021/acssuschemeng.6b01241
Zadeh EM, O’Keefe SF, Kim Y-T (2018) Utilization of lignin in biopolymeric packaging films. ACS Omega 3:7388–7398. https://doi.org/10.1021/acsomega.7b01341
Zhang H, Yu B, Zhou W, Liu X, Chen F (2018) High-value utilization of eucalyptus kraft lignin: preparation and characterization as efficient dye dispersant. Int J Biol Macromol 109:1232–1238. https://doi.org/10.1016/j.ijbiomac.2017.11.118
Zhang Y, Zhou S, Fang X, Zhou X, Wang J, Bai F, Peng S (2019) Renewable and flexible UV-blocking film from poly(butylene succinate) and lignin. Eur Polym J 116:265–274. https://doi.org/10.1016/j.eurpolymj.2019.04.003
Zhang X, Liu W, Liu W, Qiu X (2020) High performance PVA/lignin nanocomposite films with excellent water vapor barrier and UV-shielding properties. Int J Biol Macromol 142:551–558. https://doi.org/10.1016/j.ijbiomac.2019.09.129
Acknowledgements
Authors wish to acknowledge Prof. Dr. S. Seraphin, Professional Authorship Center (PAC), NSTDA for useful suggestions.
Funding
Authors appreciate the funding support from National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency (NSTDA), Thailand (No.2052415).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Hararak, B., Winotapun, C., Inyai, J. et al. Production of UV-shielded spherical lignin particles as multifunctional bio-additives for polyvinyl alcohol composite films. J Nanopart Res 23, 193 (2021). https://doi.org/10.1007/s11051-021-05308-z
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s11051-021-05308-z