Abstract
In this paper, a fault-tolerant control scheme is presented for a boiler-turbine unit of a thermal power plant covering a wide range of operations: at low, medium, and high loads. The approach is based on the use of an observer-based actuator fault estimation system to detect and estimate the fault magnitude for a posteriori compensation via a fault-tolerant control scheme. The performance of both, the observer for actuator fault estimation and the fault-tolerant control scheme are evaluated in a practical scenario using a simulator of the dynamics of the critical variables of the process: the main steam flow, the first stage turbine pressure, the super-heated steam pressure, the drum pressure, and the electric power. The main contribution of this work is to develop an integral, practical methodology for analysis and design of a simultaneous actuator fault estimation and fault-tolerant control system for nonlinear processes. The originality with respect to other works is the regulation of the electric power demand in a thermometric steam generator by means of a fault-tolerant control (FTC) approach. The FTC is based on the knowledge of the fault magnitude on actuators via an observer-based fault estimation scheme. On the other hand, the use of the Takagi-Sugeno approach allows to extend these results to a wider variety of processes with strong nonlinear dynamics.
Similar content being viewed by others
References
Astorga-Zaragoza, C.M., Osorio-Gordillo, G.L., Reyes-Martinez, J., Madrigal-Espinosa, G., Chadli, M.: Takagi–sugeno observers as an alternative to nonlinear observers for analytical redundancy, application to a steam generator of a thermal power plant. Int. J. Fuzzy Syst. 20(6), 1756–1766 (2018)
Åström, K.J., Eklund, K.: A simplified non-linear model of a drum boiler-turbine unit. Int. J. Control 16(1), 145–169 (2007)
Birk, W., Dudarenko, N.: Reconfiguration of the air control system of a bark boiler. IEEE Trans. Control Syst. Technol. 24(2), 565–577 (2015)
Chandrasekharan, S., Panda, R.C., Swaminathan, B.N.: Statistical modeling of an integrated boiler for coal fired thermal power plant. Heliyon 3(6), e00,322 (2017)
Eborn, J.: Modelling and simulation of thermal power plants. Ph.D. thesis, Department of Automatic Control, Lund Institute of Technology (1998)
Fadda, G., Pilloni, A., Pisano, A., Usai, E., Marjanović, A., Vujnović, S.: Sensor fault diagnosis in water-steam power plant: A combined observer-based/pattern-recognition approach. In: 2015 International Workshop on Recent Advances in Sliding Modes (RASM), pp. 1–7. IEEE (2015)
Han, J., Liu, X., Wei, X., Hu, X., Zhang, H.: Reduced-order observer based fault estimation and fault-tolerant control for switched stochastic systems with actuator and sensor faults. ISA Trans. 88, 91–101 (2019)
Kazemi, A., Menhaj, M.B., Karrai, M., Daneshnia, A.: Control reconfiguration of a boiler-turbine unit after actuator faults. In: 2016 4th International Conference on Control, Instrumentation, and Automation (ICCIA), pp. 439–444. IEEE (2016)
Lan, J., Patton, R.J.: Robust Integration of Model-Based Fault Estimation and Fault-Tolerant Control. Springer, Berlin (2020)
Lendek, Z., Guerra, T.M., Babuska, R., De Schutter, B.: Stability Analysis and Nonlinear Observer Design Using Takagi-Sugeno Fuzzy Models. Springer, Berlin (2011). https://doi.org/10.1007/978-3-642-16776-8
Li, S., Kang, W., Ding, D.W.: Observer-based fuzzy fault-tolerant control for nonlinear parabolic pdes. Int. J. Fuzzy Syst. 22(1), 111–121 (2020)
Liu, C., Wang, H., Ding, J., Zhen, C.: An overview of modelling and simulation of thermal power plant. In: International Conference on Advanced Mechatronic Systems, Zhengzhou, China, pp. 86–91 (2011)
Lofberg, J.: Yalmip: A toolbox for modeling and optimization in MATLAB. In: 2004 IEEE International Conference on Robotics and Automation (IEEE Cat. No. 04CH37508), pp. 284–289. IEEE (2004)
Madrigal-Espinosa, G., Astorga-Zaragoza, C., Adam-Medina, M., Osorio-Gordillo, G., Vázquez-Román, M.: Diagnóstico de fallos en el control y compensación de la medición por sensores virtuales en una central termoeléctrica. DYNA 92(5), 545–551 (2017)
Madrigal-Espinosa, G., Osorio-Gordillo, G.L., Astorga-Zaragoza, C.M., Vázquez-Román, M., Adam-Medina, M.: Fault detection and isolation system for boiler-turbine unit of a thermal power plant. Electric Power Syst. Res. 148, 237–244 (2017)
Majanne, Y.: Possibilities of fault tolerant control in thermal power plants. IFAC Proc. Vol. 41(2), 10657–10661 (2008)
Moradi, M., Chaibakhsh, A., Ramezani, A.: An intelligent hybrid technique for fault detection and condition monitoring of a thermal power plant. Appl. Math. Modell. 60, 34–47 (2018)
Pawlak, M.: Active fault tolerant control system for the measurement circuit in a drum boiler feed-water control system. Meas. Control 51(1–2), 4–15 (2018)
Stefanovski, J., Juričić, Đ.: Fault-tolerant control in presence of disturbances based on fault estimation. Syst. Control Lett. 138, 104,646 (2020)
Zhang, Y., Jiang, J.: Bibliographical review on reconfigurable fault-tolerant control systems. Annu. Rev. Control 32(2), 229–252 (2008)
Acknowledgements
The authors acknowledge CONACYT for supporting Jesús Reyes-Martínez through a Ph.D. Scholarship.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Reyes-Martínez, J., Astorga-Zaragoza, CM., Madrigal-Espinosa, G. et al. Actuator Fault Compensation Based on a Takagi-Sugeno PI Observer: Application to a Thermoelectric Steam Generator. Int. J. Fuzzy Syst. 24, 855–866 (2022). https://doi.org/10.1007/s40815-021-01154-2
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40815-021-01154-2