The current state of guaranteeing operational safety of process pipelines of hydrocarbon materials processing plants and the causes of their failures, which may be attended by explosions and fires and formation of mixtures that produce toxic effect on people and environment, are investigated. It is shown that the methods used for expert assessment of the safety of these objects and the devices for evaluation of their technical state, which are oriented to detection of various existing defects, are not adequately efficient and that it is essential to detect the incipient defects in the metal structure against the background of its stressed-strained state. It is proposed to use, for assessing the technical state and the service life of the process pipelines, a transfer function, i.e., a dynamic mathematical model of the monitored object, which represents its performance properties. The performance properties of a pipeline are expressed through the mechanical, acoustic, magnetic, and electrical properties of the material, which change with change in the stressed-strained state of the pipeline and with initiation and development of defects. Thus, transfer function enables assessment of the current technical state of pipelines.
Similar content being viewed by others
References
I. G. Khusnutdinova, M. G. Bashirov, and I. K. Bakirov, Probl. Sb. Podgotov. Transp. Nefti Nefteprod., No. 2, 155-164 (2017).
K. Kavashima, J. Acoust. Soc. Amer., 66, No. 5, 1089-1099 (1976).
R. B. Alers, J. J. Boyle, and G. A. Alers, “Quantitative measurement of material degradation with scanning EMATs,” 16th World Conference on NDT, 2004, Canada.
M. G. Bashirov, E. M. Bashirova, and I. G. Khusnutdinova, et al., “The technical condition assessment and the resource of safe operation of technological pipelines using electromagnetic-acoustic effect,” IOP Conference Series: Materials Science and Engineering. Krasnoyarsk Science and Technology City Hall of the Russian Union of Scientific and Engineering Associations, 12191 (2020).
D. R. Allen and C. M. Sayers, “The measurement of residual stress in textured steel using an ultrasonic velocity combinations technique,” 22, No. 4, 179-188 (1984).
G. A. Alers, “Electromagnetic induction of ultrasonic waves: EMAT, EMUS, EMAR,” 16th World Conference on NDT, 2004, Canada.
Hirao Мasahiko and Ogi Нirotsugu, EMATS for Science and Industry Noncontacting Ultrasonic Measurements, Kluwer Academic Publishers, 2003, p. 372.
Yu Kurokawa and Н. Inoue, J. Jap. Soc. Nondestructive Inspection, 62, No. 2, 104-111 (2013).
L. Borja, “Weld inspection with EMAT using guided waves,” The e–Journal of NDT, May, 2008.
S. E. Babkin, Inzh. Fiz., No. 1, 50-54 (2017).
A. V. Mikhailov, Yu. L. Gobov, Ya. G. Smorodinskii, et al., Defektoskopiya, No. 8, 14-23 (2015).
V. V. Muravyev, L. V. Volkva, A. V. Platunov, et al., Defektoskopiya, No. 7, 12-20 (2016).
K. V. Petrov, O. V. Muravyeva, V. A. Zorin, et al., “Effect of tensile stresses on velocity of Rayleigh and transverse acoustic waves in cylindrical steel objects,” in book: Instrument Making in the 21st Century. Integration of Science, Education, and Production: Papers at the 14th All-Russian Scientific-Technical Conference [in Russian], IzhGU im. M. T. Kalashnikova, Izhevsk (2018), pp. 190-197.
M. G. Bashirov and I. G. Khusnutdinova, Key Engineering Materials, 743, 463-467 (2017).
M. G. Bashirov, E. M. Bashirova, and I. G. Khusnutdinova, “The dynamic identification of the technical condition of pipelines on the basis of the analysis of the temporal characteristics of electromagnetic-acoustic signal,” IOP Conference Series: Materials Science and Engineering, page 12042 (2019).
I. G. Khusnutdinova and M. G. Bashirov, Neftegaz. Delo, No. 1, 144-162 (2019).
Russian Federation Patent No. 169803.
Russian Federation Certificate of Registration of Computer Program 2018617490.
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Khimiya i Tekhnologiya Topliv i Masel, No. 3, pp. 10–16, May–June, 2021.
Rights and permissions
About this article
Cite this article
Bashirov, M.G., Bashirova, E.M. & Yusupova, I.G. Increasing Operational Safety of Process Pipelines of Hydrocarbon Materials Processing Plants. Chem Technol Fuels Oils 57, 433–440 (2021). https://doi.org/10.1007/s10553-021-01261-8
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10553-021-01261-8