Skip to main content

Advertisement

Log in

Synergistic effect of diatomite and intumescent flame retardant on flame retardant properties of silicone rubber composites

  • Original Paper
  • Published:
Journal of Rubber Research Aims and scope Submit manuscript

Abstract

An inexpensive intumescent flame retardant agent, melamine (MEL), was combined with diatomite (DM) and they were applied in preparation of flame retardant room-temperature-vulcanised silicone rubber (RTV) composites. The flame retardance, thermal stability, tensile performance and morphology of the composites were studied. The combination of DM and melamine (MEL) can significantly improve the flame-retardant and physico-mechanical properties of the RTV composites. Vertical burning test revealed that the RTV/DM/MEL composites exhibited self-extinguishment and better flame retardant properties. Cone calorimeter test showed that the PHRR value of RTV/DM-10/MEL-20 composite was 291 kW/m2, which decreased at least 37.4% compared to pure RTV, 465 kW/m2. In addition, this composite presented a high LOI value of 28.5%. The tensile strength and elongation at break of RTV/DM-10/MEL-5 was 0.18 MPa and 121.6%, which were improved about 63.6% and 93.6% compared with that of pure RTV, 0.11 MPa and 62.8%. The improvement of above properties was attributed to the excellent synergistic mechanism between DM and MEL. This study provided a development insight of polymer composites for flame retardant applications in the rubber industry.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig.3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Zhou C, Wang J, Li J, Shi J (2021) Thermal aging properties of flame retardant silicone rubber based on melamine cyanurate. J Appl Polym Sci 38(9):49919

    Google Scholar 

  2. Lu Y, Wang JC, Zhang CY (2021) Preparation of a novel flame retardant based on diatomite/polyethyleneimine modified mwcnt for applications in silicone rubber composites. J Rubber Res 24(1):137–146

    Article  Google Scholar 

  3. Zhang Y, He J, Yang R (2016) The effects of phosphorus-based flame retardants and octaphenyl polyhedral oligomeric silsesquioxane on the ablative and flame-retardation properties of room temperature vulcanized silicone rubber insulating composites. Polym Degrad Stab 125(3):140–147

    Article  CAS  Google Scholar 

  4. Chen XL, Li M, Zhuo JL, Ma CY, Jiao CM (2016) Influence of Fe2O3 on smoke suppression and thermal degradation properties in intumescent flame-retardant silicone rubber. J Therm Anal Calorim 123:439–448

    Article  CAS  Google Scholar 

  5. Ding Y, Yuan ZL, Wang JC (2018) Synthesis of a phosphorus-containing trisilanol poss and its application in rtv composites. e-Polymers 18(3):237–245

    Article  CAS  Google Scholar 

  6. Chen X, Zhuo J, Song W, Jiao C, Qian Y, Li S (2014) Flame retardant effects of organic inorganic hybrid intumescent flame retardant based on expandable graphite in silicone rubber composites. Polym Adv Technol 25(12):1530–1537

    Article  CAS  Google Scholar 

  7. Qi J, Wen Q, Zhu J (2019) Synergistic effect of intumescent flame retardant system consisting of hexophenoxy cyclotriphosphazene and ammonium polyphosphate on methyl ethyl silicone rubber. Mater Lett 249:62–65

    Article  CAS  Google Scholar 

  8. Ma H, Wang J, Fang Z (2012) Cross-linking of a novel reactive polymeric intumescent flame retardant to abs copolymer and its flame retardancy properties. Polym Degrad Stab 97(9):1596–1605

    Article  CAS  Google Scholar 

  9. Hong L, Hu XX (2016) Mechanical and flame retardant properties and microstructure of expandable graphite/silicone rubber composites. J Macro Sci Part B Phys 55(2):175–187

    Article  CAS  Google Scholar 

  10. Wang JC, Chen YH (2007) Synthesis of an intumescent flame retardant (IFR) agent and application in a natural rubber (nr) system. J Elastom Plast 39(1):33–51

    Article  CAS  Google Scholar 

  11. Cui M, Li J, Qin D, Sun J, Fan H (2021) Intumescent flame retardant behavior of triazine group and ammonium polyphosphate in waterborne polyurethane. Polym Degrad Stab 183:109439

  12. Wang JC, Yang SL, Li G, Jiang JM (2003) Synthesis of a new-type carbonific and its application in intumescent flame-retardant (IFR)/polyurethane coatings. J Fire Sci 21(4):245–266

    Article  CAS  Google Scholar 

  13. Zheng X, Wang G, Xu W (2014) Roles of organically-modified montmorillonite and phosphorous flame retardant during the combustion of rigid polyurethane foam. Polym Degrad Stab 101(3):32–39

    Article  CAS  Google Scholar 

  14. Wu WL, Chen Z (2017) Modified-diatomite reinforced rubbers. Mater Lett 209(12):159–162

    Article  CAS  Google Scholar 

  15. Wu W, Cong S (2018) Modified diatomite forms in the rubber nanocomposites. J Thermoplast Compos Mater 33(4):089270571881140

    Google Scholar 

  16. Wu W, Cong S (2020) Silica and diatomite fillers modified fluorine rubber composites treated by silane-coupling agents. J Vinyl Addit Technol 26(1):55–61

    Article  CAS  Google Scholar 

  17. Zhang CY, Wang J, Song SQ (2019) Preparation of a novel type of flame retardant diatomite and its application in silicone rubber composites. Adv Powder Technol 30(8):1567–1575

    Article  CAS  Google Scholar 

  18. Liu Y, Li H, Chen Q, Luo F, Cao C (2020) Effect of bamboo flour on flame retardancy and smoke suppression of polypropylene/ammonium polyphosphate composites. Front Mater 7(11):574924

  19. Horacek H, Grabner R (1996) Advantages of flame retardants based on nitrogen compounds. Polym Degrad Stab 54(2):205–215

    Article  CAS  Google Scholar 

  20. Balabanovich AI (2005) Thermal decomposition study of intumescent additives: pentaerythritol phosphate and its blend with melamine phosphate. Thermochim Acta 435(2):188–196

    Article  CAS  Google Scholar 

  21. Müller P, Schartel B (2016) Melamine poly(metal phosphates) as flame retardant in epoxy resin: performance, modes of action, and synergy. J Appl Polym Sci 133(24):43549

    Article  Google Scholar 

  22. Jiao C, Zhuo J, Chen X (2013) Synergistic effects of zinc oxide in intumescent flame retardant silicone rubber composites. Plast, Rubber Compos 42:374–378

    Article  CAS  Google Scholar 

  23. Khanal S, Lu Y, Dang L, Ali M, Xu S (2020) Effects of α-zirconium phosphate and zirconium organophosphonate on the thermal, mechanical and flame retardant properties of intumescent flame retardant high density polyethylene composites. RSC Adv 10:30990–31002

    Article  CAS  Google Scholar 

  24. Chen J, Wu W, You Y, Fan W, Chen Y (2010) Morphology and properties of the pa66/pc/silicone rubber composites. J Appl Polym Sci 117(5):2964–2971

    CAS  Google Scholar 

  25. Salam AE, El-Gamal S, Mohsen M, El-Maqsoud DMA (2013) Effect of conductive fillers on the cyclic stress-strain and nano-scale free volume properties of silicone rubber. Chinese J Polym Sci 32(5):558–567

    Article  Google Scholar 

Download references

Acknowledgements

This work was supported by “National Natural Science Funds (No. 51873103)”, “Capacity Building Project of Some Local Colleges and Universities in Shanghai (No. 17030501200)”, “Scientific and Technological Support Projects in the Field of Biomedicine (No. 19441901700)”, “Talent Program of Shanghai University of Engineering Science (No. 2017RC422017)” and “First-rate Discipline Construction of Applied Chemistry (No. 2018xk-B-06)”.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Jincheng Wang or Chenyang Zhang.

Ethics declarations

Conflict of interest

The authors have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Song, W., Lan, Y., Wang, J. et al. Synergistic effect of diatomite and intumescent flame retardant on flame retardant properties of silicone rubber composites. J Rubber Res 24, 489–499 (2021). https://doi.org/10.1007/s42464-021-00116-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42464-021-00116-5

Keywords

Navigation