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Development of Small Drop-Weight Testing Machine Based on Electromagnetic Induction

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Abstract

Background

The impact strengths of solder joints between an electrical substrate and millimeter- or micrometer-sized electrical components such as resistors and capacitors must be determined when designing the electrical devices. Impact fracture of the device must be also considered due to mounting a lot of small electrical devices on an electrical board at high speed in production of many components.

Objective

A small drop-weight testing machine based on electromagnetic induction principle is developed using an impactor with a weight below 1 g to measure the impact load and specimen deformation.

Methods

Three impactors composed of an aluminum cylinder and a neodymium magnet were prepared to determine a suitable impactor for the drop-weight machine. The coils were placed near the specimen to measure the electromotive forces in accordance with the electromagnetic induction phenomena that occur during impactor collision with the specimen. The impact force and specimen deflection were analyzed from the electromotive forces.

Results

The machine was validated by coinciding the impulses of the impact loads with the momentum variations before and after the collisions of the drop weight. In the actual small drop-weight tests, measuring the impact load was clarified to be accurate by validating the absence of residual variations in the histories of impact load after the collision.

Conclusion

The small drop-weight testing machine and measurement system based on the electromagnetic induction phenomena were developed using impactors with a weight below 1 g to measure impact load and specimen deformation.

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Correspondence to T. Adachi.

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Adachi, T., Ozawa, T. & Ishii, Y. Development of Small Drop-Weight Testing Machine Based on Electromagnetic Induction. Exp Mech 61, 1333–1342 (2021). https://doi.org/10.1007/s11340-021-00750-5

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  • DOI: https://doi.org/10.1007/s11340-021-00750-5

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