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Preparation of Al2O3/AZ91D Mg Interpenetrating Composites Using Lost Foam Casting Combined with Layered Extrusion Forming

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Abstract

A novel method named lost foam casting (LFC) process combined with layered extrusion forming (LEF) technology was proposed to prepare the Al2O3/AZ91D Mg interpenetrating composites, and the microstructural characteristics, thermal expansion performance and wear resistance of the Al2O3/AZ91D interpenetrating composites were investigated in this work. The results indicated that a superior bonding between AZ91D magnesium alloy and Al2O3 porous ceramic was achieved. The Al2O3/AZ91D interpenetrating composites exhibited obvious improvements in the thermal expansion performance and the wear resistance compared to the AZ91D alloy. Therefore, the LFC process combined with the LEF technology provides a promising method for the preparation of the Al2O3/AZ91D interpenetrating composites.

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Acknowledgements

The authors gratefully acknowledge the supports provided by the National Natural Science Foundation of China (No. 52075198), the National Key Research and Development Program of China (Nos. 2020YFB2008300 and 2020YFB2008304), the State Key Laboratory of High Performance Complex Manufacturing in CSU (No. Kfkt2019-01), and the Analytical and Testing Center, HUST.

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Authors and Affiliations

  1. State Key Laboratory of Materials Processing and Die and Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, People’s Republic of China

    Wenming Jiang, Guangyu Li, Feng Guan, Junwen Zhu & Zitian Fan

  2. School of Metallurgy and Energy, Kunming University of Science and Technology, 68 Wenchang Road, Kunming, 650093, People’s Republic of China

    Dongping Zhang

  3. Institute of Materials and Processing, Guangdong Academy of Sciences, Guangzhou, 510650, People’s Republic of China

    Dongping Zhang

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  1. Wenming Jiang
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  2. Guangyu Li
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  3. Feng Guan
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  4. Junwen Zhu
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  5. Dongping Zhang
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  6. Zitian Fan
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Correspondence to Wenming Jiang or Zitian Fan.

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Jiang, W., Li, G., Guan, F. et al. Preparation of Al2O3/AZ91D Mg Interpenetrating Composites Using Lost Foam Casting Combined with Layered Extrusion Forming. Met. Mater. Int. 28, 1047–1052 (2022). https://doi.org/10.1007/s12540-021-00971-2

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