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Effect of Rotary Forging on Microstructure Evolution and Mechanical Properties of Aluminum Alloy/Copper Bimetallic Material

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Abstract

The influence of a degree of strain by rotary forging, as well as post-deformation annealing on the structure and mechanical properties of a clad aluminum alloy/copper bimetallic material was studied. Rotary forging of the initial bimetallic billet was carried out step by step from a diameter of 20.1 mm to a diameter of 2.4 mm. Rotary forging of the aluminum alloy/copper bimetallic material to a diameter of 5.3 mm leads to the formation of a mixed fine-grained and nanocrystalline oriented structure in an aluminum shell and to a decrease in the average grain size by 4.5 times and to an increase in the density of crystalline defects in a copper core. A reduction in the aluminum alloy/copper bimetallic material diameter to 2.4 mm (with intermediate annealing) leads to the formation of a fine-grained elongated grain-subgrain oriented structure in the aluminum shell and to the formation of a mixed cellular and subgrain structure in a copper core. Rotary forging leads to a significant increase in the strength of the aluminum alloy/copper bimetallic material and to a decrease in ductility. The optimal combination of increased strength and satisfactory ductility provides post-deformation annealing.

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Acknowledgements

The aluminum alloy/copper bimetallic material forging process was carried out as part of the state assignment IMET RAS No. 075-00947-20-00. Investigation of the aluminum alloy/copper bimetallic material was carried out with partial financial support from the Ministry of Science and Higher Education of the Russian Federation in the framework of Increase Competitiveness Program of NUST MISIS (No. К2-2019-008), implemented by a governmental decree dated 16th of March 2013, N 211. The authors thank A.A. Tokar for help in preparing samples.

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Authors and Affiliations

  1. National University of Science and Technology MISIS, 119049, Moscow, Russia

    S. O. Rogachev, S. A. Bondareva, V. M. Khatkevich & E. V. Nikolaev

  2. Baikov Institute of Metallurgy and Materials Science RAS, Moscow, 119991, Russia

    V. A. Andreev & V. S. Yusupov

  3. Matek-Sma, Ltd., Moscow, 117449, Russia

    V. A. Andreev

  4. Scientific and Technical Center “TMK”, Ltd., Moscow, 101000, Russia

    V. M. Khatkevich

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  1. S. O. Rogachev
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  2. V. A. Andreev
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  3. V. S. Yusupov
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  4. S. A. Bondareva
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  5. V. M. Khatkevich
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  6. E. V. Nikolaev
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Correspondence to S. O. Rogachev.

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Rogachev, S.O., Andreev, V.A., Yusupov, V.S. et al. Effect of Rotary Forging on Microstructure Evolution and Mechanical Properties of Aluminum Alloy/Copper Bimetallic Material. Met. Mater. Int. 28, 1038–1046 (2022). https://doi.org/10.1007/s12540-020-00964-7

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